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Products
Caterpillar Onshore 3516B Generator Set


Detailed Description:

Caterpillar Oil and Gas Solutions

Caterpillar Onshore 3516B Generator Set

Oil and gas production requires the longest equipment uptime and the lowest operating costs. Caterpillar's Caterpillar Land Generator Set product line is designed around these principles: Each product, including very large generators, can withstand the harsh conditions encountered in oil fields. Caterpillar Land Generator Cooling Systems Working in high temperature environments, the rugged component configuration is durable for loading, transporting and unloading operations. For production operations to be successful, they also need to reduce the cost of ownership and operating costs. Cat Caterpillar Land Generators can use diesel, gas, or both fuels to provide the power needed on-site, thus reducing operating costs and achieving maximum fuel flexibility. Caterpillar's oilfield gas generating set product line achieves the lowest fuel costs. The engine can use low-cost or even free-of-charge wellsite gas without compromising performance. With these generator sets, customers can significantly reduce fuel costs and avoid the costs and logistics costs associated with diesel fuel. The Cat 3500 generator set with dynamic gas mixing technology can replace diesel with low-cost gas when possible, thus reducing operating costs and increasing application flexibility. They can use gas to meet up to 70% of their fuel requirements, or they can only rely on diesel to operate when gas is not available. The most important thing is to be able to maintain diesel performance and achieve a transition between gas mode and diesel mode in a way that is imperceptible to the operator.

Caterpillar Land Generator 3516B WITH DYNAMIC GAS BLENDING

Overview

Producing oil and gas is a complex task that requires the use of specialized power generation equipment. The Cat 3500 generator set with dynamic gas mixing technology can replace diesel with low-cost gas, thereby reducing the cost of ownership and operating costs. These generator sets are specifically designed for oil fields, combining decades of diesel and gas engine experience with the latest electronics to ensure the highest performance, best dual fuel operation, lower emissions and simplified Operator interface. The global Cat dealer network is the strong backing of Cat generator sets, providing technical support, repairs, parts and warranty for your business at any time. 3516B generator set with dynamic gas mixing kit. It is rated at 1600 ekW (2000 kVA) at 50 Hz (1500 rpm).

Engine technical specifications

Maximum Rating

1600 ekW (2000 kVA)

Minimum rating

1600 ekW (2000 kVA)

Emissions / Fuel Strategy

Not certified

Intake method

Turbocharged aftercooled

Manifold type

Dry

Cylinder bore

170.0 mm

stroke

190.0 mm

Displacement

69.0 L

Engine control and protection

ADEM A4

Generator set control

EMCP 4.4

generator

SR4B

Caterpillar Land Generator Fuel System

EUI

Frequency (speed)

50 Hz (1500 rpm)

Liquid capacity

Fuel

Compressed natural gas (CNG), liquefied natural gas (LNG), gas field natural gas, natural gas and diesel

Lube oil system (filling)

405.0 L

Caterpillar Land Generator Cooling System (Engine)

233.0 L

size

length

6619.0 mm

width

2397.0 mm

height

2528.0 mm

weight

19000.0 kg

Advantages and characteristics

Dynamic gas mixing system

-Up to 70% fuel replacement while maintaining diesel performance and safe engine operation-Closed-loop Caterpillar Land Generator Control System enables the industry's highest fuel replacement rate over the industry's widest load range-Maintains traditional Diesel generator set power and transient response performance-accepts a variety of gas quality and automatically adjusts when fuel quality changes, eliminating the need for on-site calibration-EMCP 4.4 control panel with simplified rig integration, remote monitoring capabilities, and Single point overhaul of engines, generators and dynamic gas mixing capabilities-Leverage existing hardware in the G3516 product family to minimize retrofits to core diesel engines-Maintain proven, existing diesel maintenance and overhaul cycles in petroleum applications

Engine design

-Market-leading power density-Proven reliability and durability-Robust design extends service life and reduces cost of ownership and operating costs-Proven extra-long overhaul cycles in petroleum applications-Core engine components Can be trimmed and reused during overhaul

Safety

-Emergency stop button on instrument panel- With air shut-off valve and explosion-proof safety valve- Configurable alarm and shutdown function- Provide additional alarm switch for customer-supplied input device- Fire extinguisher

Simplified installation and customization

The EMCP 4.4 control panel uses standard communication protocols and can be easily integrated with rig monitoring equipment to track engine operating conditions and replacement performance-Parallel and load sharing capabilities-Diesel and natural gas control devices are fully integrated into one engine control unit-from a single point Operation of generator set and dynamic gas mixing system-Dynamic gas mixing system is activated automatically when gas supply is detected

Custom components

Regardless of the type of petroleum application, Caterpillar's original custom generator sets and mechanical components can meet your project needs and give you peace of mind. By collaborating with our local dealers, you can custom design and match Cat engines, generators, controls, radiators, and gearboxes for unique solutions. Custom components are supported worldwide and are backed by a one-year warranty.

Product support through a global CAT dealer network

-More than 2200 dealer dealerships-Cat factory-trained dealer technicians will provide comprehensive service for your Cat petroleum products-Global parts supply capabilities, service and warranty-Preventive maintenance agreements are available for failures Prior Repairs-The S • O • SSM program compares your oil and coolant samples to standards set by Caterpillar to determine: • the condition of internal engine components • the presence of hazardous fluids • the presence of combustion by-products • specific to On-site oil change intervals

More than 80 years of engine manufacturing experience

Caterpillar has these manufacturing processes to produce high-quality, reliable products.

Advantages and characteristics

Standard / optional equipment

3516B WITH DYNAMIC GAS BLENDING standard equipment

Caterpillar Land Generator Air Intake System

Aftercooler core-corrosion resistant

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Maintenance indicator

Fire extinguisher



Caterpillar Land Generator Control System

ADEM A4 ECU

ISM (Integrated Sensor Module) for combustion feedback sensors

Exhaust gas temperature sensor



Caterpillar Land Generator Cooling System

Radiator Cooling-On Land

Outlet controllable thermostat and housing

Water Jacket Pump-Gear Drive

Double exit

Gear-driven centrifugal aftercooler cooling pump (SCAC)



Caterpillar Land Generator Diesel Caterpillar Land Generator Fuel System

Fuel Filter

Pump

Fuel hose

Fuel filling pump

Electronically controlled single fuel injector



Caterpillar Land Generator Diesel Exhaust System

Exhaust expansion joints, adapters and flanges

Two turbochargers with water-cooled bearings



Caterpillar Land Generator Flywheel and Flywheel Housing

SAE number 00

SAE standard rotating device



Caterpillar Land Generator Gas Fuel System

Low voltage regulator

Electronically actuated fuel control valve

Gas fuel heater

Electronically controlled gas shut-off valve

Gas induction nozzle

CSA Certified Gas Electronic Components



Caterpillar Land Generator Set Instrument

Analog instrument

EMCP 4.4 control panel



Caterpillar Land Generator Lubrication System

Crankcase vent

Oil cooler

Oil filter

Shallower oil pan

Oil pan drain valve



install the system

Oilfield base

Heavy-Duty Land Rig Internal Chassis-Mounted to Oilfield Base at Three Points



Power output

Auxiliary transmission



Caterpillar Land Generator Protection System

The ADEM A4 ECU monitoring system provides an engine protection strategy to provide protection under harsh operating conditions. The customer can program the selected parameters.



Caterpillar Land Generating Set Starting System

Air starter motor

Air muffler



conventional

Paint — Cat Yellow

Shock absorbers and shrouds

Lifting ear

Hook and Cable Traction Products

3516B WITH DYNAMIC GAS BLENDING Optional Equipment

Caterpillar Land Generator Air Intake System

Heavy-duty air filters and pre-filters

Remote air inlet adapter



Caterpillar Land Generating Set Charging System

Battery charger

Charging alternator



Caterpillar Land Generator Control System

Load sharing module

Cat Digital Voltage Regulator

Governor conversion

2301A load sharing governor



Caterpillar Land Generator Cooling System

Foldable core radiator with black gloss and traditional filter radiator

Coolant regulator switch

Belt guard, radiator guard

Blower fan-mounted on the engine

Fan drive and fan pulley

Radiator mounting

Water level switch instrument

Coolant level sensor



EU certification



Caterpillar Land Generator Diesel Exhaust System

Elbow

silencer

Flange and exhaust pipe expander



Caterpillar Land Generator Fuel System

Primary fuel filter

Fuel cooler



generator

Oil field specifications, tightly coupled double bearings



Generator accessories

air filter

Low voltage expansion box

Voltage transformer

Manual voltage control device

Current drop transformer

Cable access box

Bearing temperature detector



Caterpillar Land Generator Set Instrument

Customer programmable alarm

Gauges and dashboards

Switches, relays and contactors



Caterpillar Land Generator Lubrication System

Smoke treatment system

Oil filter, oil pan accessories

Oil sump pump



install the system

Three-point Mounted Oilfield Outer Base



Power output

Front short axis

Pulley



Caterpillar Land Generator Protection System

Explosion-proof safety valve, shut-off valve

Switches and contacts / relays

Oil pressure monitor, sensor



Caterpillar Land Generating Set Starting System

Air pressure regulator

Starting aid



conventional

Tool kit

Cat data link wiring

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