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Front auxiliary engine drive of Mitsubishi S6R-PTA diesel engine


Detailed Description:

Front auxiliary engine drive of Mitsubishi S6R-PTA diesel engine

0031 37525

70100 front board 1

0041 37525

30200 Mitsubishi S6R gasket (front plate) 1

0051 F1805

12035 Mitsubishi S6R bolt (with Mitsubishi S6R washer) assembly Mitsubishi S6R bolt 2

0061 F1805

12040 Mitsubishi S6R bolt (with Mitsubishi S6R washer) assembly Mitsubishi S6R bolt 2

0071 F1035

12045 MITSUBISHI S6R bolt 2

0081 F2515

12000 Spring Mitsubishi S6R Washer 2

0091 F2846

14000 Mitsubishi S6R Locating Pin 2

0101 37525

04001 Oil seal assembly (front side) 1

0111 37425

08201 Front oil pan 1

0121 37511

04300 Oil Seal 1

0131 37525

12201 Pulley (Mitsubishi S6R crankshaft) 1

0141 F1035

22100 MITSUBISHI S6R bolt 8

0151 33707

11701 Mitsubishi S6R washer 8

0171 05507

20900 Mitsubishi S6R O-ring 1

Injector spray condition detection

Mitsubishi S6R engine fuel injector dismantling, maintenance

Disintegration order

1 Set screws, sealing washers

2 Cap nuts, gaskets

3 adjustment screw

4 O-ring

5 Tube nut

6 Mitsubishi S6R engine injector

7 spacer

8 Ejector, injector spring, spring seat

9 O-ring

10 Injector body

Note: The Mitsubishi S6R engine's fuel injector, spacer, and injector spring are replaced together.

Mitsubishi S6R engine fuel injector dismantling, maintenance

Disintegration order

1 Short circuit blocked

2 O-ring

3 sleeve nut

4 Injector

5 spacer

6 Ejector, injector spring

7 washer

8 O-ring

9 Injector body

Note: The Mitsubishi S6R engine's fuel injector, spacer, and injector spring are replaced together.

2.3 Mitsubishi S6R engine fuel injector detection and adjustment

2.3.1 Mitsubishi S6R engine fuel injection start pressure detection and adjustment (screw adjustment type)

(1) Install the injector on the injector tester.

(2) Press the handle down at about 1 time per second to detect the starting pressure of the fuel injection. Adjust when not within the standard value range.

(3) When adjusting the injection pressure of the Mitsubishi S6R engine, first remove the set screw of the injector, loosen the cap nut, and use a screwdriver to rotate the adjustment screw.

(4) After the adjustment is completed, tighten the cover nut and set screw with the specified torque.

(5) After tightening the set screw, check whether the injection start pressure is within the standard value range again.

(Shim adjustment type)

(1) Install the Mitsubishi S6R engine injector on the injector test bench.

(2) Press the handle down at about 1 time per second to detect the starting pressure of the fuel injection. Adjust when not within the standard value range.

(3) The fuel injection start pressure is adjusted by increasing or decreasing the gasket. There are 9 types of gaskets ranging from 0.40 to 1.20 mm. Refer to the table below to make adjustments.

(4) After adjustment, tighten the tube sleeve nut to the specified torque of 186.5 ± 9.5 N · m {19 ± 1kgf · m}.

(5) After tightening the sleeve nut in accordance with the specified torque, check whether the injection start pressure is normal again.

2.3.2 Mitsubishi S6R Engine Injector Spray Status Detection

While adjusting the pressure on the injector test bench, check the blockage of the injection holes, the state of the spray, and the presence of oil leakage in the injection holes. When the spray is bad, clean or replace the nozzle. The atomization detection items are as follows. Shot straight. No large particles, fine spray. After spraying, there are no residual oil drops in the spray holes.

2.3.3 Mitsubishi S6R engine fuel nozzle cleaning and replacement

(a) Do not hit the end of the injector.

(b) The needle valve and valve body of Mitsubishi S6R engine are ultra-precision machined parts. Please pay attention to storage and never change the combination during installation.

(1) Remove the sleeve nut.

(2) Remove the injector.

(3) Mitsubishi S6R engine cleans the needle valve and valve body of the fuel injector.

Use clean cleaning oil and assemble the needle valve and valve body in clean diesel after cleaning.

(4) The sleeve nut of the fuel injector shall be tightened according to the specified torque.

(5) If the spray state of the Mitsubishi S6R engine cannot be improved after adjustment and cleaning, replace the fuel injector with a new one. The new fuel injector is coated with rust inhibitor, and it must be cleaned with cleaning oil at first, and then cleaned with diesel oil before assembly.

2.3.4 Spring angle, free length,

Measurement of parallelism with upper and lower faces Measure the straight angle, free length and upper and lower parallelism of the nozzle spring.

Note: When replacing the nozzle of Mitsubishi S6R engine, replace the spacer and the injector spring at the same time.

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