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Disassembly and repair of crankcase, crankshaft and main bearing pad of Mitsubishi S6R diesel engine


Detailed Description:

Mitsubishi S6R Diesel Engine Mitsubishi S6R Diesel Engine Crankcase, Mitsubishi S6R Diesel Engine Crankshaft, Mitsubishi S6R Diesel Engine Main Bearing Pad Disassembly, Overhaul

Before disassembling, pay attention to the current status of each part of the engine, which will help analyze the cause of failure and improve the efficiency of maintenance operations.

Please confirm the items required in each item according to the inspection content and purpose.

􀂌 Measure axial clearance of crankshaft of Mitsubishi S6R diesel engine

Mitsubishi S6R Diesel Engine Mitsubishi S6R Diesel Engine Crankcase, Mitsubishi S6R Diesel Engine Crankshaft, Mitsubishi S6R Diesel Engine Main Bearing Pad Disassembly, Overhaul

Disintegration order

1 Mitsubishi S6R diesel engine main bearing pad end cap bolts

2 Mitsubishi S6R diesel engine main bearing pad end cap

3 Mitsubishi S6R diesel engine main bearing pad under bearing pad

4 Thrust piece (below)

5 Mitsubishi S6R diesel engine crankshaft (S6R: approx. 285 kg)

(S6R2: about 300 kg)

6 Mitsubishi S6R diesel engine main bearing pad upper bearing pad

7 Thrust piece (top)

8 non-return valve (1 nozzle size)

Eye bolts (2 nozzle size)

9 Mitsubishi S6R diesel engine piston cooling nozzle

10 Mitsubishi S6R diesel engineMitsubishi S6R diesel engine crankcase (S6R: approx. 530 kg) (S6R2: approx. 590 kg)

5.1 Mitsubishi S6R Diesel Engine Mitsubishi S6R Diesel Engine Crankcase Flip (Inverted)

Place the Mitsubishi S6R diesel engine crankcase on the turntable and turn it over. When not using a turntable, hang a wire rope on the crankcase of the Mitsubishi S6R diesel engine, and fill in pads or cloth between the wire rope and the crankcase of the Mitsubishi S6R diesel engine. Lift it up and place it on the sleepers. Re-hang the wire rope and turn the Mitsubishi S6R diesel engine crankcase on the sleeper (inverted).

Mitsubishi S6R Diesel Engine Crankcase Flip (Inverted)

5.2 Measuring axial clearance of crankshaft of Mitsubishi S6R diesel engine

Measure the axial clearance of the crankshaft of Mitsubishi S6R diesel engine, and grasp the current status.

For the inspection method, refer to the "Measurement of the axial clearance of the crankshaft of Mitsubishi S6R diesel engine" in "Assembly of the engine body".

Measure axial clearance of crankshaft of Mitsubishi S6R diesel engine

5.3 Removing the Mitsubishi S6R Diesel Engine Piston Cooling Injector

Remove the Mitsubishi S6R diesel engine piston cooling nozzle from the Mitsubishi S6R diesel engine crankcase.

5.4 Removing the main bearing pad end cap of Mitsubishi S6R diesel engine

(1) Remove the end cap bolts of the main bearing pad of Mitsubishi S6R diesel engine.

(2) Install a connector on the end cover of the main bearing pad of Mitsubishi S6R diesel engine.

(3) Install the Mitsubishi S6R diesel engine injector remover on the connector.

(4) Remove the Mitsubishi S6R diesel engine main bearing pad end cover from the Mitsubishi S6R diesel engine crankcase.

(5) Remove the Mitsubishi S6R diesel engine main bearing pad lower bearing from the Mitsubishi S6R diesel engine main bearing pad end cap.

(6) Remove the thrust piece from the rear end of the main bearing pad of the Mitsubishi S6R diesel engine (bottom).

Remove Mitsubishi S6R diesel engine main bearing pad end cap

5.5 Disassembly of Mitsubishi S6R Diesel Engine Crankshaft

(1) Press the upper and lower mounting surfaces of the front thrust piece (top) and turn it out.

(2) Lift the crankshaft of the Mitsubishi S6R diesel engine horizontally and carefully lift it out from above.

Note: When hanging directly on the crankshaft of Mitsubishi S6R diesel engine with a chain, in order to prevent damage to the crankshaft of Mitsubishi S6R diesel engine, it is necessary to fill in a cloth or other padding before lifting.

(3) Remove the Mitsubishi S6R diesel engine main bearing pad from the crankcase of the Mitsubishi S6R diesel engine. Pay attention to the position of the recess when disassembling. Remove the rear thrust piece (top).

Disassembly of Mitsubishi S6R diesel engine crankshaft

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