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Assembly of Mitsubishi S6R diesel engine


Detailed Description:

Assembly of Mitsubishi S6R diesel engine

1. Install Mitsubishi S6R diesel engine crankshaft, Mitsubishi S6R diesel engine main bearing pad ... 7-3

1.1 Mitsubishi S6R Diesel Engine Mitsubishi S6R Diesel Engine Crankcase Flip (Inverted) ........... 7-3

1.2 Installing Mitsubishi S6R Diesel Engine Piston Cooling Injector ..... 7-3

1.3 Installing Mitsubishi S6R Diesel Engine Main Bearing Pad

1.4 Installing the rear thrust plate (top) ... 7-4

1.5 Installing Mitsubishi S6R Diesel Engine Crankshaft .. 7-5

1.6 Installing the front thrust plate (upper) ... 7-5

1.7 Installing the lower bearing bush and thrust plate of the main bearing pad of Mitsubishi S6R diesel engine (bottom) ............ 7-6

1.8 Installing Mitsubishi S6R Diesel Engine Main Bearing Pad End Cover. 7-6

1.9 Measure the axial clearance of crankshaft of Mitsubishi S6R diesel engine ...

1.10 Flip Mitsubishi S6R Diesel Engine Crankcase of Mitsubishi S6R Diesel Engine ... 7-7

2. Assembly of Mitsubishi S6R Diesel Engine Cylinder Liner, Mitsubishi S6R Diesel Engine Piston, and Mitsubishi S6R Diesel Engine Connecting Rod Assembly ........... 7-8

2.1 Detecting the height of the cylinder liner flange of Mitsubishi S6R diesel engine ..... 7-8

2.2 Calculation of the protruding amount of the shoulder portion of the cylinder sleeve of Mitsubishi S6R diesel engine (with the cylinder sleeve of Mitsubishi S6R diesel engine removed) 7-8

2.3 Installing Mitsubishi S6R Diesel Engine Cylinder Liner .. 7-9

2.4 Measure the protruding amount of the shoulder portion of the cylinder liner of Mitsubishi S6R diesel engine (the state of cylinder liner installation of Mitsubishi S6R diesel engine) ...

2.5 Measure the inner diameter of the cylinder liner of Mitsubishi S6R diesel engine. 7-10

2.6 Assembly of Mitsubishi S6R diesel engine piston and Mitsubishi S6R diesel engine connecting rod ...

2.7 Installing Mitsubishi S6R Diesel Engine Piston Ring .. 7-11

2.8 Turning the engine ... 7-12

2.9 Preparations for Mitsubishi S6R Diesel Engine Piston Installation. 7-12

2.10 Assembly of bearing pads on the connecting rod bearing of Mitsubishi S6R diesel engine .. 7-12

2.11 Installing Mitsubishi S6R Diesel Engine Pistons ... 7-13

2.12 Installing Mitsubishi S6R Diesel Engine Connecting Rod End Caps. 7-15

2.13 Measuring the axial clearance of the connecting rod of Mitsubishi S6R diesel engine ...

2.14 Measuring the protrusion of Mitsubishi S6R diesel engine piston ...

3. Assembly of the front device ... 7-18

3.1 Installing the front plate ... 7-18

3.2 Installing Mitsubishi S6R Diesel Engine Tensioner .. 7-18

3.3 Installing the Front Oil Seal. 7-18

3.4 Installing Mitsubishi S6R Diesel Engine Crankshaft Pulley, Shock Absorber, Front Pulley ... 7-19

3.5 Measure the end runout and radial runout of the shock absorber ...

3.6 Installation and adjustment of pointers ...

3.7 Installing the Fan Driver Gear ...

3.8 Installing the Coupling ..... 7-20

4. Assembly of the rear device .. 7-21

4.1 Installing the rear panel ...

4.2 Installing the idler shaft .. 7-21

4.3 Installing Mitsubishi S6R Diesel Engine Camshaft .. 7-21

4.4 Installing Mitsubishi S6R Diesel Engine Camshaft Gear. 7-22

4.5 Measure the axial clearance of camshaft of Mitsubishi S6R diesel engine .. 7-22

4.6 Installing Mitsubishi S6R Diesel Engine Fuel Injection Pump Driver .. 7-22

4.7 Installing the idler gear .. 7-23

4.8 Measuring the axial clearance of the idler gear .. 7-23

4.9 Measuring Backlash of Timing Gear ...

4.10 Install timing gear box. 7-24

4.11 Installing the rear oil seal ... 7-24

4.12 Installing Mitsubishi S6R Diesel Engine Flywheel .. 7-25

4.13 Installing the governor driver ...

4.14 Measure end face runout and radial runout of Mitsubishi S6R diesel engine flywheel 7-25

4.15 Installing speed detection sensor ...

5. Mitsubishi S6R Diesel Engine Cylinder Head, Mitsubishi S6R Diesel Engine Air Valve Mechanism Assembly ......... 7-26

5.1 Assembly of Mitsubishi S6R Diesel Engine Cylinder Head ... 7-26

5.2 Detecting the amount of air valve sinking of Mitsubishi S6R diesel engine. 7-27

5.3 Installing the sleeve ...

5.4 Application of liquid dunnage. 7-27

5.5 Install Mitsubishi S6R Diesel Engine Cylinder Head Gasket. 7-28

5.6 Install Mitsubishi S6R Diesel Engine Cylinder Head Assembly. 7-28

5.7 Tighten the cylinder head bolts of the Mitsubishi S6R diesel engine. 7-28

5.8 Installing the rocker box ... 7-29

5.9 Installing the Bridge and Bridge Cap ... 7-29

5.10 Adjusting the valve bridge and adjusting screws ...

5.11 Measure the gap under the valve bridge and above the rotating end cap of the Mitsubishi S6R diesel engine .. 7-30

5.12 Installing Mitsubishi S6R Diesel Engine Rocker Shaft Assembly. 7-30

5.13 Mitsubishi S6R diesel engine air valve clearance detection and adjustment ... 7-31

5.14 Confirmation and adjustment of fuel injection timing .. 7-31

5.15 Mitsubishi S6R Diesel Engine Gas Valve Timing Detection. 7-33

5.16 Installing Fuel Injector Assembly for Mitsubishi S6R Diesel Engine ......... 7-35

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