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Installed Mitsubishi S6R diesel engine camshaft gear


Detailed Description:

Installed Mitsubishi S6R diesel engine camshaft gear

(1) Mitsubishi S6R diesel engine camshaft gear is aligned with the positioning pin of Mitsubishi S6R diesel engine camshaft.

(2) Tighten the bolts to the specified torque.

(3) Confirm that the camshaft of the Mitsubishi S6R diesel engine can rotate easily.

4.5 Measure axial clearance of camshaft of Mitsubishi S6R diesel engine

Measure the axial clearance of the camshaft of Mitsubishi S6R diesel engine. When the limit is exceeded, replace the component that caused the failure.

Test items

standard value

Limit value

Axial Clearance of Mitsubishi S6R Diesel Engine Camshaft

0.10 to 0.25 mm

0.40 mm

4.6 Installing Mitsubishi S6R Diesel Engine Fuel Injection Pump Driver

(1) Install an O-ring on the mounting surface of the fuel injection pump driver housing of the Mitsubishi S6R diesel engine. Apply Threebond 1212 to the flange.

(2) Install the fuel injection pump driver on the rear plate.

(3) Tighten the bolts to the specified torque.

4.7 Installing the idler gear

(1) Place the Mitsubishi S6R diesel engine crankshaft at the top dead center position of No.1 cylinder.

(2) Apply lubricant to the idler shaft.

(3) Install the idle gear after aligning the assembly mark.

(4) Install thrust plate on idler shaft.

(5) Tighten the bolts to the specified torque.

(6) Check that the assembly marks of the timing gear match the illustrations.

4.8 Measuring the axial clearance of the idler gear

Measure the axial clearance of the idler gear. When the limit is exceeded, replace the component that caused the failure.

Test items

standard value

Limit value

Axial clearance of idler gear

0.2 to 0.4 mm

0.6 mm

4.9 Measuring Backlash of Timing Gears

To measure the backlash of a timing gear, place the dial indicator on the circumference of the gear pitch circle and make vertical contact with the tooth surface to measure the amount of backlash. Replace the new gear when the limit is exceeded.

Test items

standard value

Limit value

Backlash of crankshaft gear and idler gear of Mitsubishi S6R diesel engine

0.11 to 0.28 mm

0.50 mm

Backlash of idler gear and camshaft gear of Mitsubishi S6R diesel engine

0.12 to 0.18 mm

0.50 mm

Backlash of idler gear and injection pump gear

0.12 to 0.18 mm

0.50 mm

4.10 Installing the timing gear box

Be careful not to drop or bump the timing gear box. Not only will the timing gearbox be damaged, it will also cause a personal accident.

(1) Apply sealant (ThreeBond 1211) to the gasket mounting surface of the rear plate and attach the gasket.

(2) Apply sealant (ThreeBond 1211) to the timing gear case mounting surface of the gasket.

(3) Install a spreader on the timing gear box, and after aligning the positioning pins, install the timing gear box.

(4) Tighten the bolts to the specified torque.

(5) Carefully cut off the edges of the gaskets on the bottom of the crankcase of the Mitsubishi S6R diesel engine.

4.11 Installing the rear oil seal

Use the rear seal installer assembly to install the rear oil seal.

(1) Apply grease evenly to the lips of the oil seal.

Note: When installing, pay attention to the installation direction of the oil seal and be careful not to damage the oil seal.

(2) Install a guide flange on the rear end of the crankshaft of Mitsubishi S6R diesel engine, and fix it with installer bolts.

(3) Install the installer and oil seal on the guide flange.

(4) Tighten the bolts on the guide flange and insert the oil seal into the timing gear box.

(5) Remove the installer assembly.

4.12 Installing Mitsubishi S6R Diesel Engine Flywheel

(1) Confirm that the assembly surface of the Mitsubishi S6R diesel engine flywheel and Mitsubishi S6R diesel engine crankshaft is free of foreign objects or damage.

(2) Install a spreader on the flywheel of Mitsubishi S6R diesel engine.

(3) The Mitsubishi S6R diesel engine flywheel is aligned with the positioning pin of the Mitsubishi S6R diesel engine crankshaft and installed.

(4) Apply lubricating oil to the threaded part of the bolt and the bolt seat surface, and tighten it with the specified torque.

4.13 Installing the governor driver (hydraulic governor specifications)

(1) Install the O-ring of the governor driver.

(2) Install the governor driver on the rear panel.

(3) Tighten the bolts to the specified torque.

4.14 Measure end face runout and radial runout of Mitsubishi S6R diesel engine flywheel

Measure end face runout and radial runout of Mitsubishi S6R diesel engine flywheel.

When it exceeds the standard value, check the tightening condition of the bolts, and whether there is any foreign matter adhesion on the mounting mating surface.

Test items

standard value

End runout (reference value)

0.285 mm or less

Radial runout (reference value)

0.127 mm or less

4.15 Installing a speed detection sensor

(1) Rotate the crankshaft of Mitsubishi S6R diesel engine so that the tooth end of the ring gear is placed in the center of the mounting hole of the speed detection sensor.

(2) Screw the speed detection sensor into the mounting hole by hand.

(3) After the tip of the speed detection sensor is in contact with the toothed end of the ring gear, loosen the speed detection sensor so that the gap between the ring gear and the sensor is within the standard value range.

(4) Fix the lock nut of the speed detection sensor.

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