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Mitsubishi S12 diesel engine lubricating oil pump, safety valve assembly technical data


Detailed Description:

Assembly of Mitsubishi S12 diesel engine lubricating oil pump and safety valve

Assembly of Mitsubishi S12 diesel engine lubricant pump and safety valve

2.4 Disassembly and overhaul of lubricating oil filter, lubricating oil filter alarm, release valve and left side lubricating oil cooler

Lubricating oil filter, lubricating oil filter alarm, release valve, left-side lubricating oil cooler disassembly, maintenance

Disintegration order

1 full flow lubricant filter

2 Lubricant bypass filter

3 Lubricant filter alarm

4 seats

5 Connector

6 Release valve

7 pipe joint

8 Lubricant thermostat

9 thermostat seal

10 Lubricant Cooler Core

11 plates

12 Oil filter holder (approx. 15 kg)

Lubricating oil filter, lubricating oil filter alarm, release valve, left-side lubricating oil cooler disassembly, maintenance

Disintegration order

1 full flow lubricant filter

2 Lubricant filter alarm

3 connectors

4 Release valve

5 pipe joints

6 Lubricant thermostat

7 Thermostat seal

8 lubricant cooler core

9 plates

10 Lube oil filter holder (approx. 15 kg)

Lubricating oil filter, lubricating oil filter alarm, release valve, left-side lubricating oil cooler disassembly, maintenance

Disintegration order

1 full flow lubricant filter

2 Ontology

3 Lubricant bypass filter

4 Ontology

5 covers

6 cover

7 cock

8 Lubricant filter alarm

9 seats

10 Connector

11 Release valve

12 connector

13 Lubricant thermostat

14 Thermostat seal

15 lubricant cooler core

16 boards

17 Lube oil filter holder (approx. 15 kg)

Lubricating oil filter, lubricating oil filter alarm, release valve, left-side lubricating oil cooler disassembly, maintenance

Disintegration order

1 full flow lubricant filter

2 Ontology

3 covers

4 cover

5 cock

6 Lubricant filter alarm

7 connector

8 release valve

9 Connector

10 Lubricant thermostat

11 Thermostat seal

12 lubricating oil cooler core

13 plates

14 Oil filter holder (approx. 15 kg)

2.5 Testing Lubricant Filter

When replacing the lubricating oil filter, take the lubricating oil (500ml) as a sample for testing. When metal powder or other abnormalities are found, cut the filter element to further check the color and shape of the metal powder and confirm the cause.

2.6 Detection of Lubricant Filter Alarm

(1) Use a multimeter to measure the insulation and energization, and replace it with a new one when abnormality is found.

(2) When the starting pressure of the filter alarm exceeds the standard value, replace it with a new one.

2.7 Testing the release valve

(1) Check the release valve spring and replace it with a new one if it is found to be deformed, worn, or broken.

2.8 Testing the lubricating oil cooler

Perform a compressed air test of 1.5 MPa {15 kgf / cm2} on the lubricating oil channel of the cooler core to check the core for damage or cracks. When leakage is found, replace with a new cooler core.

2.9 Testing the lubricating oil thermostat

2.9.1 Checking the seal of the oil thermostat

(1) Check the seal of the lubricating oil thermostat, and replace it with a new one when found to be aging or cracked.

(2) The assembly direction of the seal is shown in the figure.

2.9.2 Operation detection of lubricating oil thermostat

(1) Place the lubricant thermostat in a container filled with water.

(2) Measure the water temperature with a thermometer while heating the water, and measure the temperature when the valve starts to open and the valve rises to the standard value. When the temperature differs greatly from the standard value, replace it with a new one.

Note: (a) Stir with a stick to keep the water temperature in the container uniform. (b) When installing the thermostat, you must first confirm the valve opening temperature marking on the side of the thermostat valve.

2.10 Lubricant filter, lubricating oil filter alarm, release valve, left-side lubricating oil cooler are assembled in the reverse order when they are assembled. The channels of the lubricating oil are thoroughly cleaned with cleaning oil and blown dry with high-pressure air.

2.11 Install Lubricant Filter Cartridge

(a) Do not use the filter wrench when installing the lubricating oil filter cartridge, just tighten it by hand.

(b) Be careful not to bump or damage the outer surface of the oil filter cartridge.

(1) Remove impurities and oil from the mounting surface of the lubricant filter cartridge.

(2) Apply clean lubricant to the lubricant filter gasket.

(3) After the lubricating oil filter gasket comes into contact with the filter seat, tighten it by hand for 3/4 to 1 week.

(4) Start Mitsubishi S12 diesel engine and confirm that there is no lubricant leakage.

2.12 Disassembly and maintenance of the right oil cooler

Disassembly and overhaul of the right lubricant cooler

Disintegration order

1 Connector

2 Lubricant thermostat

3 Oil cooler cover

4 lubricant cooler core

5 Thermostat seal

2.13 Testing the right oil cooler

Test the same method as on the left. Replace with a new one if an abnormality is found.

2.14 Assembly of the right oil cooler

The order of assembly is the reverse of disassembly. The channels of the lubricating oil are thoroughly cleaned with cleaning oil and blown dry with high-pressure air.

2.15 Mitsubishi S12 diesel engine governor lubricant filter dismantling and maintenance

Mitsubishi S12 diesel engine governor lubricant filter dismantling and maintenance

Disintegration order

1 Center bolt

2 filter

3 spring seat

4 Spring

5 cylinder

6 cover

2.16 Assembly of Mitsubishi S12 Diesel Engine Governor Lubricant Filter

Assembly of Mitsubishi S12 diesel engine governor lubricant filter

3. Install Mitsubishi S12 Diesel Engine Lubricant System

顺序 The order of assembly is the reverse of that of disassembly. (Refer to the disintegration diagram)

清洗 Thoroughly clean and blow off the oil passage.

3.1 Installing the oil pan

(1) Install an O-ring on the oil passage of the oil pan mounting surface.

(2) Apply sealant (Herdite) to the division (4 places) of the oil pan gasket and install the oil pan gasket.

(3) Install two guide bolts on the cylinder block of Mitsubishi S12 diesel engine and install the oil pan.

(4) Tighten the mounting bolts to the specified torque.

3.2 Install Mitsubishi S12 Diesel Engine Lube Oil Pump

Install the Mitsubishi S12 diesel engine lubricant pump on the front gearbox, install the lubricant tube, and tighten the bolts according to the specified torque.

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