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Inspection and repair of Mitsubishi R16 diesel engine rear device


Detailed Description:

Inspection and repair of Mitsubishi R16 diesel engine rear device

2.1 Measure the inner diameter of the idler bushing of the Mitsubishi R16 diesel engine after the Mitsubishi R16 diesel engine and the outer diameter of the idler gear shaft of the Mitsubishi R16 diesel engine after the Mitsubishi R16 diesel engine

Measure the inner diameter of the Mitsubishi R16 diesel engine idler bushing after the Mitsubishi R16 diesel engine and the outer diameter of the Mitsubishi R16 diesel engine idler gear shaft after the Mitsubishi R16 diesel engine. When the limit is exceeded, replace with a new rocker bushing or Mitsubishi R16 diesel engine rocker shaft.

Note: When applicable after replacement of the Mitsubishi R16 diesel engine idler bushing, the inner diameter of the Mitsubishi R16 diesel engine idler bushing is reamed.

Test items

Nominal value

standard value

Limit value

The inner diameter of the idler bushing of the Mitsubishi R16 diesel engine

ø65 mm

65.000 ~ 65.030 mm

65.060 mm

After the Mitsubishi R16 diesel engine, the outer diameter of the idler shaft of the Mitsubishi R16 diesel engine

ø65 mm

64.951 ~ 64.970 mm

64.900 mm

2.2 Replacement of Mitsubishi R16 Diesel Engine Idler Gear Bushing after Replacement of Mitsubishi R16 Diesel Engine

(1) Use the dismounting end of the bush installer to remove the Mitsubishi R16 diesel engine rear idler gear bushing.

(2) After the Mitsubishi R16 diesel engine, the oil tank of the Mitsubishi R16 diesel engine idler gear bushing is placed in the direction shown in the figure. Press in side.

(3) Reaming the inner diameter of the idler bushing of the Mitsubishi R16 diesel engine after the press-in of the Mitsubishi R16 diesel engine, the processing dimensions are as shown in the figure.

Note: After the Mitsubishi R16 diesel engine, the idler bushing of the Mitsubishi R16 diesel engine is provided in a semi-finished state, so reaming must be performed after pressing.

2.3 Measure cam lift of camshaft of Mitsubishi R16 diesel engine

Measure the long and short diameters of each cam to determine the cam lift. Replace the Mitsubishi R16 diesel engine camshaft when the limit is exceeded

Test items

part number

standard value

Limit value

Cam lift

(Long diameter-short diameter)

Right: 37705-10300

Left: 37705-10400

(Overlap angle 93 °)

9.207 to 9.287 mm

8.931 mm

Right: 37705-20100

Left: 37705-20200

(Overlap angle 61 °)

2.4 Measure the runout of camshaft of Mitsubishi R16 diesel engine

Measure the full-scale runout of the camshaft of a Mitsubishi R16 diesel engine. When the limit is exceeded, use a press to correct the camshaft of the Mitsubishi R16 diesel engine or replace it with a new one.

Note: Use a dial indicator to measure the runout of the pointer on one revolution of the camshaft of the Mitsubishi R16 diesel engine.

Test items

Note

standard value

Limit value

Camshaft runout of Mitsubishi R16 diesel engine

Full frame

0.05 mm or less 0.08

0.08 mm

2.5 Measuring the outer diameter of the camshaft neck of a Mitsubishi R16 diesel engine

Measure the outer diameter of the Mitsubishi R16 diesel engine camshaft neck in two orthogonal directions. Replace the new camshaft of Mitsubishi R16 diesel engine when the limit is exceeded.

2.6 Testing Mitsubishi R16 Diesel Engine Camshaft Bushings

(1) When the inner surface of the Mitsubishi R16 diesel engine camshaft bushing is damaged, corroded, or peeled off, replace it with a new one.

(2) Mitsubishi R16 diesel engine camshaft bushing is installed in the state of Mitsubishi R16 diesel engine Mitsubishi R16 diesel engine cylinder block, and the inner diameter of Mitsubishi R16 diesel engine camshaft bushing is measured. Replace the new Mitsubishi R16 diesel engine camshaft bushing when the limit is exceeded.

Note: When measuring the inner diameter, be careful not to damage the inner surface of the camshaft bushing of the Mitsubishi R16 diesel engine.

2.7 Replacement of Mitsubishi R16 Diesel Engine Camshaft Bushing

(1) Remove the positioning bolt from the side of the Mitsubishi R16 diesel engine cylinder block, and remove the camshaft bushing of the Mitsubishi R16 diesel engine.

(2) After the positioning bolt holes of the Mitsubishi R16 diesel engine cylinder block are aligned with the positioning bolt holes of the Mitsubishi R16 diesel engine camshaft bushing, install the Mitsubishi R16 diesel engine camshaft bushing and fix it with the positioning bolts.

3. Inspection and repair of front device

3.1 Visual inspection of Mitsubishi R16 diesel engine shock absorber

Check the appearance for cracks, bulging and deformation of the end plates, leakage of silicone oil, and discoloration or peeling of paint due to overheating. Replace with a new one if an abnormality is found.

3.2 Testing Mitsubishi S16 Diesel Pulley (Mitsubishi S16 Diesel Pulley Configuration Specifications)

Check whether the pulley groove of Mitsubishi S16 diesel engine is worn.

(1) Detect the sinking condition of Mitsubishi S16 diesel engine pulley.

(2) Use a new belt to tightly wind it in the belt groove of the Mitsubishi S16 diesel engine pulley.

(3) Measured from the outer side of the Mitsubishi S16 diesel pulley. When the belt sinks more than 1.6 mm, replace it with a new Mitsubishi S16 diesel pulley.

3.3 Measure Mitsubishi R16 Diesel Engine Fan Driver Mitsubishi R16 Diesel Engine Idler Bushing Inner Diameter, Mitsubishi R16 Diesel Engine Fan Driver Mitsubishi R16 Diesel Engine Idle Gear Shaft Outer Diameter (Mitsubishi R16 Diesel Engine Fan Configuration Specifications)

Measure the inner diameter of the Mitsubishi R16 diesel engine fan drive Mitsubishi R16 diesel engine idler bushing and the outer diameter of the Mitsubishi R16 diesel engine fan drive Mitsubishi R16 diesel engine idler gear shaft. When the limit is exceeded, replace the new Mitsubishi R16 diesel engine fan drive Mitsubishi R16 diesel engine idle gear assembly or Mitsubishi R16 diesel engine fan drive Mitsubishi R16 diesel engine idle gear shaft.

Note: When replacing the idler gear bushing of Mitsubishi R16 diesel engine, the inner diameter of the idler bushing of Mitsubishi R16 diesel engine is reamed.

3.4 Replacement of Mitsubishi R16 Diesel Engine Fan Driver Mitsubishi R16 Diesel Engine Idler Bushing (Mitsubishi R16 Diesel Engine Fan Configuration Specifications)

(1) Remove the Mitsubishi R16 diesel engine fan driver Mitsubishi R16 diesel engine idle gear bushing using the disassembly end of the front Mitsubishi R16 diesel engine idle gear bushing removal tool.

(2) Using the mounting end of the Mitsubishi R16 diesel engine idle gear bushing removal tool, press the Mitsubishi R16 diesel engine fan driver Mitsubishi R16 diesel engine idle gear bush from the large gear end to the end face of the gear hub flush. Then use the removal end of the Mitsubishi R16 diesel engine idle gear bushing removal tool to press the end face of the bushing to about 1 mm below the end face of the gear hub.

(3) Reaming the inner diameter of the Mitsubishi R16 diesel engine idler gear Mitsubishi R16 diesel engine idler after pressing in. The machining dimensions are shown in the figure. Note: The Mitsubishi R16 diesel engine fan driver Mitsubishi R16 diesel engine idler gear bushing is provided in a semi-finished state, so it must be reamed after pressing.

3.5 Detecting the outer diameter and inner diameter of the bearing installation part of the oil pump driver of Mitsubishi R16 diesel engine

Rotate the bearing and replace it with a new one if the rotation is not smooth. Detect the bearing installation part of the oil pump bearing end cover of Mitsubishi R16 diesel engine. Replace it with a new one when it is severely worn.

Check the bearing installation part of the oil pump seat plate of Mitsubishi R16 diesel engine, and replace it with a new one when it is severely worn.

Detect the bearing installation part of the oil pump gear of Mitsubishi R16 diesel engine, and replace it with a new one when it is severely worn.

3.6 Measure the inner diameter of the idler bushing of the front Mitsubishi R16 diesel engine and the outer diameter of the idler shaft of the front Mitsubishi R16 diesel engine

Measure the inner diameter of the idler bushing of the front Mitsubishi R16 diesel engine and the outer diameter of the idler shaft of the front Mitsubishi R16 diesel engine. When the limit is exceeded, replace the new Mitsubishi R16 diesel engine idle gear assembly or the former Mitsubishi R16 diesel engine idle gear shaft.

Note: When applicable after replacement of the Mitsubishi R16 diesel engine idler bushing, the inner diameter of the Mitsubishi R16 diesel engine idler bushing is reamed.

3.7 Replacement of Mitsubishi R16 Diesel Engine Idler Gear Bushing

(1) Use the removal end of the Mitsubishi R16 diesel engine idle gear bushing removal tool to remove the front Mitsubishi R16 diesel engine idle gear bushing.

(2) Using the mounting end of the Mitsubishi R16 diesel engine idle gear bushing removal tool, press in from the 1mm chamfered end face, and press the front Mitsubishi R16 diesel engine idle gear bushing into the end face of the gear hub. Then use the removal end of the Mitsubishi R16 diesel engine idle gear bushing removal tool to press the end face of the bushing to about 1 mm below the end face of the gear hub.

(3) Reaming the inner diameter of the idler bushing of the front Mitsubishi R16 diesel engine after pressing in. The machining dimensions are shown in the figure.

Note: The idler bushing of the former Mitsubishi R16 diesel engine is provided in a semi-finished state, so it must be reamed after pressing.

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