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Mitsubishi R16 diesel engine with front unit


Detailed Description:

Mitsubishi R16 diesel engine with front unit

3.1 Installing the coupling (Tachometer configuration specifications)

(1) Install the coupling after aligning the positioning pin on the front end of the camshaft of the Mitsubishi R16 diesel engine, and tighten the bolts.

(2) Install the Mitsubishi diesel oil seal and O-ring into the Mitsubishi diesel oil seal seat and tighten the bolts.

Note: (a) Apply grease to the oil seal lip and O-ring of Mitsubishi diesel engine. (b) Install the Mitsubishi R16 diesel engine camshaft before installing the coupling, Mitsubishi diesel oil seal, and Mitsubishi diesel oil seal seat.

3.2 Installing the front plate

(1) Apply sealant (ThreeBond 1211) to the gasket mounting surface of the front gearbox of Mitsubishi R16 diesel engine of Mitsubishi R16 diesel engine Mitsubishi R16 diesel engine cylinder block, and stick the gasket.

(2) Apply sealant (ThreeBond 1211) to the gasket and install the front plate.

(3) Tighten the bolts to the specified torque.

(4) Confirm that the lower part of the front plate is flush with the bottom of the Mitsubishi R16 diesel engine. Carefully cut off the edges of the gaskets that are exposed.

3.3 Install Mitsubishi R16 Diesel Engine Idler Gear Shaft

(1) Install the Mitsubishi R16 diesel engine front Mitsubishi R16 diesel engine idle gear shaft on the Mitsubishi R16 diesel engine cylinder block.

(2) Tighten the bolts to the specified torque.

3.4 Install Mitsubishi R16 Diesel Engine Idler Gear

(1) Apply lubricant to the idler shaft of Mitsubishi R16 diesel engine.

(2) Install the Mitsubishi R16 diesel engine idle gear on the front side of the Mitsubishi R16 diesel engine.

(3) Install the thrust plate of Mitsubishi R16 diesel engine and tighten the bolts according to the specified torque.

3.5 Measure the backlash of the Mitsubishi R16 diesel engine idle gear on the front side

Measure the backlash of the Mitsubishi R16 diesel engine idle gear on the front side of the Mitsubishi R16 diesel engine. Place the dial indicator on the circumference of the gear pitch circle and make vertical contact with the tooth surface. Insert the engaging part into the thickness gauge for measurement. Replace the new gear when the limit is exceeded.

3.6 Measure the axial clearance of the idler gear of the Mitsubishi R16 diesel engine on the front side

Measure the axial clearance of the idler gear of the Mitsubishi R16 diesel engine on the front side of the Mitsubishi R16 diesel engine. When the limit is exceeded, replace the thrust plate of the Mitsubishi R16 diesel engine or the idler gear of the Mitsubishi R16 diesel engine.

3.7 Installing Mitsubishi S16 Diesel Engine Water Pump Bearing End Caps and Mitsubishi R16 Diesel Engine Oil Pump Bearing End Caps

(1) Install the Mitsubishi diesel engine oil seal into the bearing end cap of the Mitsubishi S16 diesel water pump.

(2) Install Mitsubishi S16 diesel engine water pump bearing end caps and Mitsubishi R16 diesel engine oil pump bearing end caps on the front plate.

(3) Tighten the bolts to the specified torque.

3.8 Install the water pipe connection sleeve

(1) Apply grease to the O-ring and O-ring groove.

(2) Install the Mitsubishi R16 diesel engine water pipe connection sleeve of the cylinder block and gearbox of the Mitsubishi R16 diesel engine, taking care not to damage the O-ring.

3.9 Install Mitsubishi R16 Diesel Engine Fan Driver Mitsubishi R16 Diesel Engine Idler Gear and Mitsubishi R16 Diesel Engine Fan Driver Mitsubishi R16 Diesel Engine Idler Gear Shaft (Mitsubishi R16 Diesel Engine Fan Configuration Specifications)

(1) Mitsubishi R16 diesel engine fan driver The pin gear of the Mitsubishi R16 diesel engine idle gear is facing the side, inserted into the Mitsubishi R16 diesel engine fan driver mounting hole, and supporting the Mitsubishi R16 diesel engine fan driver Mitsubishi R16 diesel engine idle gear, It is aligned with the center of the idler shaft of the Mitsubishi R16 diesel engine fan driver.

(2) Insert the Mitsubishi R16 diesel engine fan driver Mitsubishi R16 diesel engine idle gear shaft into the Mitsubishi R16 diesel engine fan driver Mitsubishi R16 diesel engine idle gear.

(3) Tighten the mounting bolts of the gearbox flange to the specified torque.

3.10 Measuring the Backlash of the Mitsubishi R16 Diesel Engine Fan Driver (Mitsubishi R16 Diesel Engine Fan Configuration Specifications)

Measure the backlash of the idler gear of the Mitsubishi R16 diesel engine fan. Place the dial indicator on the circumference of the gear pitch circle and make vertical contact with the tooth surface. Insert the engaging part into the thickness gauge for measurement. Replace the new gear when the limit is exceeded.

3.11 Measure the axial clearance of the idler gear of the Mitsubishi R16 diesel engine fan driver (Mitsubishi R16 diesel engine fan configuration specifications)

Measure the axial clearance of the idler gear of the Mitsubishi R16 diesel engine fan driver. When the limit value is exceeded, identify the faulty part and replace it.

3.12 Installing Mitsubishi R16 Diesel Engine Front Gearbox

(1) Apply sealant (ThreeBond 1211) to the gasket mounting surface of the front gearbox of Mitsubishi R16 diesel engine of Mitsubishi R16 diesel engine Mitsubishi R16 diesel engine cylinder block, and stick the gasket. Apply sealant (ThreeBond 1211) to the gasket and install the front gearbox of the Mitsubishi R16 diesel engine.

(2) Tighten the bolts to the specified torque.

(3) Check whether the underside of the front gearbox of the Mitsubishi R16 diesel engine and the bottom of the cylinder block of the Mitsubishi R16 diesel engine are flush. Carefully cut off the edges of the gaskets that are exposed.

3.13 Install front side Mitsubishi diesel oil seal

Use the front Mitsubishi diesel oil seal installation tool to install the front Mitsubishi diesel oil seal.

(1) Apply clean lubricant to the lips of Mitsubishi diesel oil seals.

Note: When installing the Mitsubishi diesel engine oil seal, pay attention to the direction in which the Mitsubishi diesel engine oil is enclosed, and be careful not to damage the Mitsubishi diesel engine oil seal.

(2) Install a guide flange on the front end of the crankshaft of Mitsubishi R16 diesel engine and fix it with bolts.

(3) Enclose Mitsubishi diesel engine oil in the mounter and insert the guide flange.

(4) Tighten the bolts on the guide flange to seal the Mitsubishi diesel engine oil into the front cover.

(5) Remove the installer assembly.

3.14 Install Mitsubishi R16 Diesel Engine Oil Pump Gear and Pump Seat Plate (For Mitsubishi S16 Diesel Water Pump, Mitsubishi R16 Diesel Engine Oil Pump)

(1) Install the bearing in the oil pump gear of Mitsubishi R16 diesel engine.

(2) Insert the oil pump of Mitsubishi R16 diesel engine.

(3) Install the pump seat plate on the front gearbox of the Mitsubishi R16 diesel engine.

(4) Tighten the bolts to the specified torque.

3.15 Install Mitsubishi R16 Diesel Engine Breather Case (No Mitsubishi R16 Diesel Engine Fan Specifications)

A Mitsubishi R16 diesel engine respirator housing is mounted on the front gearbox of the Mitsubishi R16 diesel engine.

3.16 Installing Mitsubishi R16 Diesel Engine Shock Absorber, Mitsubishi R16 Diesel Engine Crankshaft Mitsubishi S16 Diesel Pulley Pulley

(1) Install guide bolts in the Mitsubishi R16 diesel engine shock absorber mounting screw holes on the Mitsubishi R16 diesel engine crankshaft.

(2) In accordance with the order of the bulkhead, the inner Mitsubishi R16 diesel engine shock absorber, the bulkhead, the outer Mitsubishi R16 diesel engine shock absorber, and the Mitsubishi R16 diesel engine crankshaft Mitsubishi S16 diesel engine pulley, align the positioning pins with the guide bolts Install it.

(3) Tighten the bolts to the specified torque.

Note: When installing, pay attention not to install the Mitsubishi R16 diesel engine shock absorber in the correct position and orientation.

3.17 Measure end face runout and radial runout of Mitsubishi R16 diesel engine shock absorbers

Measure end face runout and radial runout of Mitsubishi R16 diesel engine shock absorbers.

When it exceeds the standard value, check the tightening condition of the bolts, and the mounting state of the mounting surface for foreign matter adhesion.

Note: The measurement position should avoid the marking position.

3.18 Installing and adjusting the pointer

(1) Mount the pointer on the front gearbox of the Mitsubishi R16 diesel engine.

(2) The crankshaft of the Mitsubishi R16 diesel engine is placed at the top dead center position of No.1 cylinder, so that the engraving and pointer of the top dead center of No.1 cylinder of Mitsubishi R16 diesel engine shock absorber are consistent.

(3) The method of confirming the dead point on No.1 cylinder is to mark the end of the flywheel of Mitsubishi R16 diesel engine and the timing gearbox of Mitsubishi R16 diesel engine with a dot mark. When the distance between the three points is the same, It is the top dead center of No.1 cylinder.

Note: For the method of confirming the top dead point by the action of the piston of the Mitsubishi R16 diesel engine, refer to the item "Detect the protrusion of the piston of the Mitsubishi R16 diesel engine" in "Assembly of the Mitsubishi R16 diesel engine body".

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