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Products
Perkins 1204E-E44TA and 1204E-E44TTA Industrial Startup Operation and Maintenance Manual


Detailed Description:

Operation and Maintenance Manual

1204E-E44TA and 1204E-E44TTA industrial launch

machine

MK (engine)

ML (Engine)

This document has been printed from SPI2. NOT FOR RESALE


Important safety matters

Most accidents in the operation, maintenance and repair of the product are caused by failure to observe basic safety rules or precautions. If it works

Therefore, before the occurrence of various potential dangers, accidents can often be avoided. Staff must be alerted to potential dangers

Report. Staff must also be trained to acquire the necessary skills and the proper use of tools.

Improper handling, lubrication, maintenance or repair of the product is dangerous and can cause personal injury or death.

You must read and understand the information on the operation, lubrication, maintenance and repair of the product before performing these tasks.

Safety precautions and warnings are provided in this manual and on the product. Failure to heed these warnings will give you or others

Causes personal injury or death.

Identify hazards with "safety warning symbols" and "mark text" such as "danger", "warning", or "beware". The Warning label is shown below.

The meaning of the safety warning symbol is as follows:

note! Be alert! It's about your safety.

Below the warnings are described dangerous situations, some written in words and some graphically.

Operations that can cause product damage are indicated on the product and in this manual by the "Caution" sticker.

Not every situation that could be dangerous can be expected. Therefore, the warnings presented in this manual and the product do not cover all

Happening. If tools, procedures, work methods or techniques are not specifically recommended by Perkins, you must protect yourself and yourself

The safety of others. Also ensure that the method of operation, lubrication, maintenance or repair procedures you choose will not damage the product or cause unsafe conditions.

The materials, technical specifications and diagrams in this manual have been compiled based on information available at the time of writing. Listed technical specifications, torque, pressure

Forces, measured values, adjusted values, charts, and other items are subject to change at any time, and these changes will affect the repair of the product. So in progress

Before carrying out various operations, you must obtain complete and up-to-date information. The agent has the latest information.

When this product needs to be replaced, it is recommended to use

Perkins original parts or parts of the same technical specification

Pieces. The same technical specifications include, but are not limited to, overall dimensions,

Type, strength and material.

Ignoring this warning can cause premature failure, product damage, or even human

Casualties.

This document has been printed from SPI2. NOT FOR RESALE


Maintenance section

SCBU8605

3

table of Contents

table of Contents

Filling capacity .................. ......... 56

Maintenance recommendations ... ........ 68

Maintenance schedule ... ... 70

Warranty section

Preface ... ....... 4

Security section

Safety Signs................................................ .......... 5

General hazard information ... .... 7

Preventing burns ... ........ 10

Fire protection and explosion protection ............... ... 11

Preventing bruises and cuts ... .12

Up and down equipment ............... ....... 13

High-pressure fuel pipe .................. ... 13

Before starting the engine ............... ... 14

Engine start ............ ..... 14

Engine shutdown ... ..... 15

Electrical System................................................ ........ 15

Engine electronics .............. 16

Product information data section

Warranty information ............... .100

Reference section

References ...................................... ... 104

Index section

index................................................. ............. 105

Model view description ............... .... 17

Product identification information ...

Operation part

Lifting and storage ... ... 29

Gauges and indicators ... .... 32

Functional parts and controls ... 34

Engine diagnostics ... ..... 43

Engine start ............ ..... 48

Engine operation ... ..... 51

Engine shutdown ... ..... 52

Cold weather operation ... ... 53

This document has been printed from SPI2. NOT FOR RESALE


Foreword

4

SCBU8605

Foreword

Maintenance cycle

When performing maintenance, it should be done at a time smaller than the specified time

Maintenance items for previous levels. We recommend copying a maintenance plan

The watch is displayed near the engine as a convenient reminder.

We also recommend that maintenance records be used as a permanent record of the engine

Keep a part.

reference

This manual contains safety information, operating instructions, lubrication and maintenance information

material. This manual should be stored in a folder near the engine

Or file storage. Read, analyze this manual and document it

Keep it with the engine data.

Perkins authorized agents or Perkins distributors can help

You adjust your maintenance plan according to the needs of the machine's operating environment

Draw.

English is the primary language for all Perkins publications. Use English

Language facilitates translation and consistency.

Overhaul

Details or options shown on some photos and illustrations in this manual

Parts may differ from those on your engine. To illustrate the side

Then, some shields and covers may have been removed. Product design

Continuous improvement and development may change the engine, and these

Changes may not be incorporated in this manual. When you are on the engine or your own

If you have any questions, please contact your Perkins dealer or

Perkins distributors consult the latest information.

In addition to the overhaul time and maintenance items during this cycle,

Details of engine overhauls are not included in the operation and maintenance manual. only

Perkins authorized personnel should perform overhaul. Perkins generation

Managers and Perkins distributors can provide a variety of overhaul procedures

Program. In the event of a major engine failure, there are many

Options for overhaul after failure. With Perkins agents or

Contact Perkins distributors to obtain these programs.

Safety

Warning in California Proposition 65

The security section lists basic security considerations. In addition, this

Sections also indicate various dangerous situations and warnings. Fucking

Before operating, lubricating, maintaining and repairing this engine, read and

Understand the basic considerations listed on the safety section.

California believes that diesel engine exhaust and one of them

These ingredients can cause cancer, cause birth defects and other reproductive effects

harm. Battery terminals, terminals and related accessories included

Lead and lead compounds. Wash hands after contact.

operating

The method of operation indicated in this manual is the most basic. They can

Help operators improve their skills and skills to be more effective and economical

Run the engine economically. When the operator gains knowledge of the engine and

After mastering its performance, operation skills and methods will be improved.

The operation part is for the reference of the operator, various photos and illustrations

Instruct operators to inspect, start, run, and

Stop. This section also contains a discussion of electronic diagnostics.

maintenance

The maintenance section is a guide to engine maintenance. Illustrated by

Step instructions are maintenance intervals by working hours and / or calendar time

Choreography. For the items in the maintenance cycle, please refer to the detailed description later.

Bright.

Recommendations should be made at the appropriate intervals indicated in the maintenance cycle schedule.

maintenance. The actual working environment of the engine will also affect the maintenance week

period. Therefore, in extremely harsh, dusty, humid or frozen cold

Operation under cold conditions may require more than specified in the maintenance schedule

Frequent lubrication and maintenance.

The maintenance items in the maintenance plan are based on preventive maintenance management procedures

Prepared. If you follow the preventive maintenance management procedures

Support, then there is no need to make regular adjustments. Perform preventive maintenance

Management procedures due to reduced unplanned downtime and failures

Loss of costs will minimize operating costs.

This document has been printed from SPI2. NOT FOR RESALE


SCBU8605

5

Security section

Safety Signs

Security section

i06146230

Safety Standard Logo

There may be several special warning signs on the engine. This section

Review the exact location and description of these warning signs. Please be familiar with

There are safety signs.

Make sure all safety signs are legible. If the warning sign

The caption text or illustration of the log cannot be recognized, please clean or replace it.

Wash the warning signs with a cloth, water and soap. Do not use solvent

Agents, gasoline, and other harsh chemicals. Solvent, gasoline or

Irritating chemicals may make adhesives affixed to safety signs

Loss of stickiness. Loose warning signs may come off the engine

drop.

Replace any damaged or missing warning signs. If there are warning signs

The post is attached to the replaced part, and it should be pasted on the replaced part.

New warning sign. Your Perkins dealer can provide you

For new and new warning signs.

(1) General warning

The instructions and warnings in the "Operation Manual for Maintenance and Maintenance of Handbooks"

Before that, please do not operate the machine. . Failure to comply with these warnings may lead to

Causes personal injury or death. .

figure 1

g01154807

Typical example

The universal warning label (1) is located in two places. The warning label is located

Rear right side of the valve mechanism cover and located in the NOx reduction system

(NRS) at the top.

This document has been printed from SPI2. NOT FOR RESALE


6

SCBU8605

Security section

Safety Signs

figure 2

g02406137

(1) General warning

(2) Hand (high voltage)

Exposure to high-pressure fuel can cause liquid penetration and burn hazards. high pressure

Fuel spills can cause a fire. If inspection and maintenance are not followed

And repair instructions may cause personal injury or death.

image 3

g02382677

Typical example

This document has been printed from SPI2. NOT FOR RESALE


SCBU8605

7

Security section

General hazard information

Figure 5

g01154809

Typical example

i06146244

General danger information

Figure 4

g02406178

(2) Hand (high voltage)

The warning label for the hand (high pressure) (2) is a

Wrapped label on the tubing.

Ether warning

Ether warning label will be installed on the air filter or air filter

Near the device. The location depends on the application.

Figure 6

g00037887

Before servicing or repairing the engine, at the start switch or control

Hang a "No Operation" warning label or similar warning label

sign. Warnings on the engine and each operator console

label. If necessary, disconnect the starter control.

Do not use auxiliary sprays and aerosols similar to ethyl ether to help start. . Otherwise it may be possible to guide

The explosion caused an explosion and personal injury. .

When servicing the engine, no unauthorized person may

Motivation or around the engine.

This document has been printed from SPI2. NOT FOR RESALE


8

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Security section

General hazard information

• Tampering with engine equipment or tampering with OEM-provided wiring is dangerous

of. May cause personal injury, property damage, or trigger

Machine is damaged.

Engine exhaust contains combustion products that may be harmful to the human body. One

Be sure to start and run the engine in a well-ventilated area. in case

The engine is in a closed area and the engine exhaust should be vented to the outside

go with.

• When the engine is running in a closed place, exhaust the engine exhaust

Go outdoors.

Carefully remove the following parts. In order to prevent spraying of pressurized liquid,

Cover the removed part with a cloth.

• If the engine is not running, do not release the auxiliary brake or stop

Vehicle braking system unless the vehicle is blocked or restricted from moving.

• Filling cap

• Butter mouth

• Measuring port

• Respirator

• Drain plug

• Wear hard hats, goggles, and other protective equipment as required.

• To prevent hearing damage when working around a running engine,

Hearing protective equipment should be worn.

• Do not wear loose clothes or jewelry as they may catch

Controls or other parts of the engine.

Use caution when removing the cover. Gradually loosen without removing the cover

Or the last two bolts or nuts on opposite ends of the device. Demolishing

Before removing the last two bolts or nuts, pry the cover loose to release

Release spring pressure or other pressure.

• Make sure all guards and covers are fixed in the correct position of the engine

on.

• Never pour maintenance liquids into glass containers. Because glass containers

Easily broken.

• Use all cleaning solutions with care.

• Report all necessary repairs.

Unless otherwise stated, maintenance should be performed under the following conditions:

• The engine is stopped. Make sure the engine cannot start.

• The protective locking device or control should be in the active position.

• Engage the auxiliary brake or parking brake.

• Block or restrict the vehicle from maintenance or repairs before performing maintenance or repairs

Can move.

Figure 7

g00702020

• Disconnect the battery when performing maintenance or repairing the electrical system.

Disconnect the battery ground lead. Cover the wires with tape to prevent fire

Flowers are produced.

• Wear hard hats, goggles, and other protective equipment as required.

• To prevent hearing damage when working around a running engine,

Hearing protective equipment should be worn.

• Disconnect the single fuel injector connector located on the base of the valve cover. This

Will help to prevent injuries caused by the high voltage of the single fuel injector

harm. When the engine is running, do not touch the single injector terminal

child.

• Do not wear loose clothes or jewelry as they may catch

Controls or other parts of the engine.

• Do not attempt to make any repairs or adjustments while the engine is running.

• Make sure all guards and covers are fixed in the correct position of the engine

on.

• Don't try to repair something you don't understand. Use proper work

With. Replace or repair damaged equipment.

• Never pour maintenance liquids into glass containers. Because glass containers

Easily broken.

• For a new engine that is started for the first time or a repaired engine, do

Ready for shutdown when overspeed occurs. By cutting

Fueling and / or air supply to the engine can achieve this.

• Use all cleaning solutions with care.

• Report all necessary repairs.

• The engine should be started from the operator console (cab). never

Start the engine by shorting the starter motor terminal or battery.

Doing so bypasses the engine neutral starting system and / or electrical system

May be damaged.

Unless otherwise stated, guarantees should be made in the following situations:

support:

This document has been printed from SPI2. NOT FOR RESALE


SCBU8605

9

Security section

General hazard information

• The engine is stopped. Make sure the engine cannot be started.

Contain leaking liquid

• Disconnect the battery when performing maintenance or repairing the electrical system.

Disconnect the battery ground lead. Cover the wires with tape to prevent fire

Flowers are produced.

note

When inspecting, maintaining, testing, adjusting, and servicing the product, be careful

Baosheng receives fluid. Before opening any compartment or disassembling any

Before preparing parts, prepare suitable containers for liquids.

• Don't try to repair something you don't understand. Use proper work

With. Replace or repair damaged equipment.

Dispose of all fluids in accordance with local regulations and requirements.

Compressed air and pressurized water

Asbestos Information

Compressed air and / or pressurized water can blow debris and / or hot water out

Come. This may cause personal injury.

Wear when washing with compressed air and / or pressurized water

Protective clothing, protective shoes and eye protection. Eye protection includes eye protection

Glasses and protective masks.

The maximum pressure for cleaning must be below 205kPa

(30psi). The maximum water pressure used for cleaning must be lower than

275kPa (40psi).

Liquid penetration

Even if the engine has been off for a long time,

Stay stressed. Failure to release pressure properly can result in hydraulic pressure

Objects such as oil or pipe plugs fire at high speed.

Do not disassemble any hydraulic components until pressure is released, no

Will cause personal injury. Do not disassemble until pressure is released

Any hydraulic parts, otherwise it will cause personal injury. Related releases

Refer to the OEM information for any steps required to release hydraulic pressure.

Figure 9

g00702022

Perkins replacement parts shipped from Perkins without stones

cotton. Perkins recommends replacing only zeros with original Perkins

Pieces. When you dispose of any replacement parts containing asbestos or asbestos shavings

Please follow the guidelines below.

Please be careful. Avoid inhalation when handling zero containing asbestos fibers

Powder that may be produced when the pieces are used. Inhaling this dust may be harmful to you

health. Parts that may contain asbestos fibers include: brake grinding

Rubbing pads, brake bands, padding materials, clutch friction pads

And some gaskets. Asbestos fibers in these parts, usually

It is dipped in resin or sealed in some way. except

Non-generated asbestos dust floats in the air, otherwise it is generally handled

The way is harmless.

If dust that may contain asbestos appears, the following should be followed

Guidelines:

Figure 8

g00687600

Always use planks or cardboard to check for leaks. under pressure

The sprayed liquid may penetrate human tissues. Liquid penetrates into

Entering the body can cause serious personal injury and may even lead to death

Perish. Even a pinhole-sized leak can cause severe

Serious personal injury. If oil is sprayed into your skin, you must

Treat immediately. Seek a doctor who is familiar with this type of trauma.

This document has been printed from SPI2. NOT FOR RESALE


10

SCBU8605

Security section

Prevent burns

• Never use compressed air for cleaning.

• Avoid scrubbing materials containing asbestos.

• Avoid sanding materials containing asbestos.

• Wet cleaning of asbestos materials.

Before disconnecting any related items, release the following systems, fluids

Pressure systems, lubrication systems, fuel systems and coolant systems

All stress.

Contact with high-pressure and high-pressure compression-ignition fuel oil may cause the penetration of liquids and fluids and the danger of burns and burns. . High pressure

Fuel oil spills may cause fires and fires. . If you do not follow the inspection, check and maintain

Hehewei Maintenance and Repair Guide Guide may cause adult injuries or deaths. .

• It is also possible to use true filters equipped with HEPA

Empty the vacuum cleaner to clean up.

• For long-term machining operations, use exhaust ventilation.

After the engine is stopped, perform any maintenance on the fuel pipe of the engine.

Before repairing or repairing, you must wait 10 minutes to release the high voltage

Fuel pressure in the fuel pipe.

• If there is no other way to control dust, wear an effective dust-proof surface

With.

• Follow the rules and regulations that apply to the workplace. In the U.S,

Meet the requirements of the Occupational Safety and Health Administration (OSHA).

These Occupational Safety and Health Administration (OSHA) requirements are available at

Found in 29CFR1910.1001.

Allow to drain before disconnecting any pipes, fittings or related components

Air, hydraulic, lubrication or cooling systems

pressure.

Air intake system

• Dispose of asbestos waste in compliance with environmental regulations.

• Keep away from places where there may be asbestos particles in the air.

The danger of burns from sulfuric acid burns may lead to serious injuries or deaths. .

Dispose of waste appropriately

The exhaust gas air-cooled cooler may contain a small amount of sulfuric acid. . Make the sulfur content for use larger than

1515ppppmm of fuel oil will increase the amount of sulfur sulfuric acid produced by addition. . Carrying out the engine

During maintenance, sulphuric acid may splash out of the cooler. . Will come in contact with sulfuric acid

Burns can damage eyes, eyes, skin, skin, and clothing. . Always wear safety materials such as sulphuric acid

Personal data protection equipment (P (PPPE) E) applicable to personal protective equipment provided by the regulations on the data sheet (M (MSDSDS))

It is necessary to comply with the regulations on the data sheet (M (MSDSDS)) of the sulfur and sulfuric acid materials.

Emergency rescue instructions are clear. .

Coolant

When the engine is at operating temperature, the engine's coolant is hot

Yes, and under pressure. Water tank and access to heater or generator

There is hot coolant in all the pipes of the motor.

Touching hot coolant or steam can cause severe burns. Vent

Allow the cooling system components to cool before cooling the system.

Figure 10

g00706404

After the engine has stopped and cooled down, check the coolant level.

Improper disposal of waste poses a threat to the environment. Please press

Local regulations to handle potentially hazardous liquids.

Ensure that the filler cap is cooled before opening it. Cover must reach

Temperature that can be touched with bare hands. Remove the filler cap slowly so that

release stress.

Use leak-proof containers for drained liquid. Never dispose of waste

Dump on the ground, in a drain, or into any water source.

Cooling system additives contain alkali. Alkaline substances can cause personal injury

harm. Do not allow the alkali to come into contact with the skin,

mouth.

i06146264

Prevent scald burns

Motor oil

Hot oil and hot lubricating parts can cause personal injury. Don't

Let hot oil touch the skin. At the same time, don't let the hot parts

Pieces in contact with the skin.

Do not touch any part of the running engine system. In positive

Under normal operating conditions, the engine, exhaust and engine aftertreatment systems

The surface temperature of the system can reach about 600 ° C (1112 ° F).

Allow the engine system to cool before performing any maintenance

Come.

This document has been printed from SPI2. NOT FOR RESALE


SCBU8605

11

Security section

Fire and explosion protection

Accumulator

It is forbidden to perform welding on pipelines or tanks filled with flammable liquids.

Never cut flames on pipes or tanks containing flammable liquids

Cut. Before welding or flame cutting these pipes or tanks, use

Wash it thoroughly with a non-flammable solvent.

Electrolyte is acidic and it can cause personal injury. avoid

Avoid electrolyte contact with skin or eyes. Be sure to maintain the battery

Wear protective glasses. Wash hands after touching batteries and terminals.

Use of gloves is recommended.

The wires must be kept in good condition. All wires must be correct

Route and connect securely. Check all wires daily. please at

Repair loose or worn wires before running the engine. Clean and

Tighten all line connectors.

i06146269

Fire protection and explosion protection

Remove all irrelevant or unnecessary wires. Do not use than push

Small wires or cables are recommended. Do not place any fuses and /

Or the circuit breaker is bypassed and shorted.

An arc or spark can cause a fire. Connect securely, follow recommended cloth

Designed wiring and properly maintained battery cables can help prevent

Generate arcs and sparks.

Contact with high-pressure and high-pressure compression-ignition fuel oil may cause the penetration of liquids and fluids and the danger of burns and burns. . High pressure

Fuel oil spills may cause fires and fires. . If you do not follow the inspection, check and maintain

Hehewei Maintenance and Repair Guide Guide may cause adult injuries or deaths. .

After the engine is stopped, perform any maintenance on the fuel pipe of the engine.

Before repairing or repairing, you must wait 10 minutes to release the high voltage

Fuel pressure in the fuel pipe.

Figure 11

g00704000

Make sure the engine is stopped. Check all pipes and hoses for wear

Damage or aging. The hose must be routed correctly. Pipes and hoses must

There must be proper support or strong pipe clamps.

All fuel, most lubricants, and some coolants are mixed

Everything is flammable.

The oil filter and fuel filter must be installed correctly. Filter

The housing must be tightened to the correct torque. For more information please

See the disassembly and assembly manual.

When flammable liquids leak or splash onto hot surfaces or electrical components,

May cause fire. Fire can cause personal injury and property damage

Missed.

After operating the emergency stop button, be sure to wait 15 minutes, and then

To remove the hood.

Determine if the engine is in a position where combustible gases can be drawn into the intake system

Environment. These gases can cause the engine to overspeed. This

May cause personal injury, property damage, or engine damage.

If the application type involves the presence of flammable gases, please consult

Your Perkins agent and / or Perkins distributor to

Get more information on appropriate protective devices.

Remove all flammable or conductive materials from the engine, such as

Oil, motor oil and debris. Do not allow any flammables to accumulate on the engine

Or conductive materials.

Fill fuel and lubricants in properly labeled containers and store

Away from unauthorized personnel. Put tarpaulin and other flammable

Store items in protective containers. Never store flammable materials

Place for smoking.

Do not expose the engine to any open flame.

Exhaust pipe insulation if pipelines, pipes and seals are damaged

(If equipped) can protect hot exhaust pipe parts from oil

Or injection of fuel. The exhaust heat shield must be installed correctly.

This document has been printed from SPI2. NOT FOR RESALE


12

SCBU8605

Security section

Prevent crushing and cuts

Improper connection of jumper cables can cause an explosion and cause personal injury

harm. For specific instructions, please refer to the operation section of this manual

Minute.

Do not charge frozen batteries. Doing so can cause an explosion.

The battery must be kept clean. Every battery grid cell must

Close the lid (if equipped). When the engine is running, make sure

Use recommended cables, connectors, and battery box covers.

Fire extinguisher

Make sure fire extinguishers are available. Be familiar with the use of fire extinguishers

law. Check fire extinguishers frequently. Follow the instructions on the dashboard.

Pipes, pipes and hoses

Do not bend high-pressure lines. Do not strike high-pressure lines. please

Do not install any damaged pipes.

Leaks can cause fire. Contact your Perkins agent or

Contact your Perkins distributor for replacement parts.

Figure 12

g00704059

Replace the parts if any of the following conditions occur:

• The high-pressure fuel pipe or tube has been removed.

• The end fitting is damaged or leaking.

• The outer layer is worn or cut.

• Metal wires are exposed.

Use caution when refueling the engine. Don't send

Smoking while motivated. Also don't go near open flames or fire

Flower ground refuels the engine. Remember to start before refueling

The machine is off.

• Outer bulge.

• Twisted hose.

• Armored sheath is embedded in the outer layer.

• Displacement of end fittings.

Ensure that all pipe clamps, shields, and heat shields are installed correctly. Here is

Helps prevent vibration during engine operation and mutual interaction between components

Friction and excessive heat generation.

i03018585

Prevents pressure injuries and cut injuries

When working under a component, the component should have reliable support.

Figure 13

g00704135

If no additional maintenance instructions are provided, run the engine

Do not attempt to make adjustments during the time.

The gas emitted from the battery can cause an explosion. Let open flame or fire

Spend away from the top of the battery. Do not place where the battery is charged

Smoking.

Avoid all rotating and moving parts. Until maintenance

Remove the protective cover. Replace the cover after maintenance.

Do not connect metal objects to the terminals.

Check the battery charge. Must use voltmeter or specific gravity

meter.

Keep objects away from rotating fan blades. Fan blades will throw or

Cutting objects.

Wear protective goggles when hitting objects to avoid eye injury.

This document has been printed from SPI2. NOT FOR RESALE


SCBU8605

13

Security section

Up and down equipment

When the object is struck, debris or other debris can fly around. knock

Before hitting an object, make sure that no one around is hit by flying debris

hurt.

i05304144

Up, down, down equipment

Do not climb on the engine or engine aftertreatment system. Engine and

The post-processing system is not designed for installation or removal.

See OEM Information for Hand and Foot Grab in Specific Applications

Where to live.

i06146261

High-pressure and high-pressure fuel oil fuel pipe

Contact with high-pressure and high-pressure compression-ignition fuel oil may cause the penetration of liquids and fluids and the danger of burns and burns. . High pressure

Fuel oil spills may cause fires and fires. . If you do not follow the inspection, check and maintain

Hehewei Maintenance and Repair Guide Guide may cause adult injuries or deaths. .

Figure 14

g02067853

(1) High pressure pipe

(2) High pressure pipe

(3) High pressure pipe

(4) High pressure pipe

(5) High-pressure fuel manifold (oil rail)

(6) High pressure pipe

(7) High pressure of fuel pipeline

This document has been printed from SPI2. NOT FOR RESALE


14

SCBU8605

Security section

Before starting the engine

The high-pressure fuel pipe is between the high-pressure fuel pump and the high-pressure fuel manifold.

Fuel pipe and the fuel pipe between the fuel manifold and the cylinder head. This

These fuel lines are different from those on other fuel systems.

Engine overspeed should be shut down automatically, it is controlled electronically. Such as

If the automatic shutdown is not performed automatically, press the emergency stop button to switch

Shut off fuel and / or air to the engine.

These differences are caused by:

• The high-pressure fuel pipe is always full of high pressure.

Inspect the engine for potential hazards.

Before starting the engine, make sure that there is no

people. Make sure no one is around.

• The internal pressure of the high-pressure fuel pipe is higher than other types of fuel systems

high.

If equipped, ensure that the lighting system for the engine is suitable for the job

Condition conditions. If equipped, make sure all lights are working properly.

• The high-pressure fuel pipe is first processed and formed, and then according to a special process

For reinforcement.

If the engine must be started for repair work, it must be installed

All protective covers and covers. To prevent accidents caused by rotating parts,

Be careful when working around the rotating parts.

Do not step on high-pressure fuel lines. Do not deflect the high-pressure fuel lines.

Do not bend or knock the high-pressure fuel pipe. Deformation of high-pressure fuel pipe

Or damage can result in weak spots and potential failures.

Do not bypass the automatic shutdown circuit. Do not make the automatic shutdown circuit

kick in. This circuit is provided to prevent personal injury.

It also prevents engine damage.

Do not check high-pressure fuel while the engine or starter motor is running

tube. After the engine has stopped, wait 10 minutes to remove the high pressure

Fuel pressure in the fuel pipe. Before performing any maintenance or repairs.

For repair and adjustment information, refer to the service manual.

Do not loosen the high-pressure fuel pipe to exhaust air from the fuel system. The

Steps are not required.

i06146252

Start the engine

Visually inspect the high-pressure fuel pipe before the engine starts. Every day

Perform this check.

If you check a running engine, always use the correct

Inspection procedures to avoid the danger of liquid penetration. Please refer to Operation and

Maintenance Manual General Hazard Information.

Do not use auxiliary sprays and aerosols similar to ethyl ether to help start. . Otherwise it may be possible to guide

The explosion caused an explosion and personal injury. .

• Check the high-pressure fuel pipe for damage, deformation, nicks, cuts, folds

Marks or dents.

If an alarm is affixed to the engine start switch or control

Warning label, do not start the engine or move the controls. Starting

Before starting the engine, consult the person who attached the warning label.

• Do not run the engine when a fuel leak occurs. If a leak occurs

Leak, do not tighten the connector to stop the leak. Connector must be tightened only

To recommended torque. Refer to Disassembly and Assembly of the Fuel Injection Pipe-Disassembly and Injection

Tubing-installation.

The engine must be started if servicing is required and must be installed

All protective covers and covers. To prevent accidents caused by rotating parts,

Be careful when working around the rotating parts.

• If the high-pressure fuel pipe is tightened to the correct torque, but a leak occurs

Leakage, the high-pressure fuel pipe must be replaced.

Start the engine from the cab or with the engine start switch.

• Make sure all clips on the high-pressure fuel pipe are in place. Don't

Run the engine when the clip is damaged, lost, or loose.

Be sure to start the engine according to the operation and maintenance manual (operation

Start the engine in the steps described in points). Understand the right process

This procedure helps prevent major damage to engine components. To understanding

Proper procedures also help prevent personal injury.

• Do not tie anything to the high-pressure fuel pipe.

• The loose high-pressure fuel pipe must be replaced. In addition, it must be replaced

Under the high pressure fuel pipe. Refer to Disassembly and Assembly Manual

installation.

To ensure that the liner water heater (if equipped) and / or lubrication

Oil heater (if equipped) works normally, check water temperature

table. Also check the oil temperature gauge during heater operation.

i03018734

Start the engine before the engine

Engine exhaust contains combustion products that are harmful to the human body. must

Start and run the engine in a well-ventilated area. If at

A confined space to start the engine

Go outdoors.

Before starting a new, serviced or repaired engine for the first time,

Prepare for shutdown in advance to stop overspeeding. This can be used off

Shut off the engine fuel supply and / or ignition to complete.

Note: The engine is equipped with a cold starter. If the engine will be severely cold

Under cold running conditions, a cold starting aid may be required. Usually, hair

The motive will be equipped with an auxiliary starting device suitable for the work area.

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Security section

Engine shutdown

These engines are equipped with a glow plug assist starter in each cylinder

For heating the intake air for easy starting. Some Perkins

The engine may have an ECM-controlled cold-start system that allows

Controlled flow of ether enters the engine. Before introducing ether, ECM

The glow plug will be disconnected. This system is installed at the factory.

Grounding method

i03616502

Engine stop machine

Follow the operation and maintenance manual for engine shutdown (operation part).

Engine shutdown operation to avoid overheating and starting the engine

Accelerated wear of machine parts.

Only use the emergency stop button in emergency situations (such as

Equipped). Do not use emergency stop when the engine is shut down normally

Button. After an emergency stop of the engine,

Do not start the engine until the problem is resolved.

If a new or overhauled engine starts for the first time

An overspeed condition causes the engine to stop.

To stop the electronically controlled engine, cut off the engine power

And / or no air to the engine.

Figure 15

g02407417

Typical example

(1) The battery is grounded

(2) Main grounding position

(3) Grounding of starter motor

(4) Cylinder ground

i06146279

Electrical, Electrical and Gas System

Never disconnect any charger from the battery while the charger is working

Electrical circuit or battery circuit cable. Otherwise, some power storage

Flammable gases from the pool may be ignited by sparks.

To facilitate the prevention of ignition of combustible gases

Generated spark, negative "-" cable should finally be removed from external power

Connect to main ground.

Check the wires daily for looseness or scratches. Before the engine starts

Before tightening all loose electrical connections. Of engine start

Before doing so, repair all torn wires. See Operation and warranty

Maintenance manual for specific start-up instructions.

Figure 16

g02407418

Typical example

(5) Grounding the battery

(6) Cylinder ground

In order to obtain the best performance and reliability of the engine, it is necessary to start

The machine electrical system is properly grounded. Improper grounding can cause circuit runaway

And unreliable.

This document has been printed from SPI2. NOT FOR RESALE


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Security section

Engine electronics

Runaway circuits can cause damage to crankshaft bearing journal surfaces and aluminum components

Cause damage.

• Engine coolant temperature

• Engine oil pressure

•Engine speed

Engines without an engine-to-frame ground strap may be electrically

Damage due to discharge.

• Intake manifold air temperature

• Engine intake throttle malfunction

• Wastegate valve regulator

• Sensor power supply voltage

• Manifold fuel pressure (rail)

• NOx reduction system

To ensure that the engine and engine electrical system work properly, you must

Use engine-to-frame grounding directly connected to battery

band. This direct connection can be achieved by directly connecting the engine ground

To the rack to achieve.

The ground connection should be compact and non-corrosive. Engine alternator

Must be connected through a wire sufficient to withstand its full-load charging current

Ground to the negative “-” terminal of the battery.

The engine power connection and ground connection should be separated from the battery.

From the device.

• Engine aftertreatment system

i06146231

Engine monitoring package may be poor due to engine model and application

Varies. But for all engines, the monitoring system

And engine monitoring control will be similar.

Engine, electromechanical and electronic subassembly

Note: Many engine control systems and Perkins engines are available

The display module will work in coordination with the engine monitoring system. Both controls

Together the systems will provide the engine monitoring needed for specific engine applications

Features. For more information on the engine monitoring system, refer to Malfunctions

Diagnosis and exclusion.

Unauthorized modification and modification of the electrical and electronic subsystem system or the original original original equipment and equipment manufacturer (OEM) 's connection cable

Installation is dangerous and may cause personal injury or death and / or damage to the engine

Harm. .

Risk of electric shock. . The electronic unit injector uses DCDC voltage. .

ECECMM will send this electric voltage to the electronic single sub-body injection fuel injector. . Engine-driven

When turning around, do not touch the wiring harness harness connector head of the electric single electronic unit type fuel injector. . Do not

Observance of these instructions may lead to personal injury or death. .

This engine has a comprehensive, programmable engine monitoring system

System. Electronic control module (ECM) with monitoring engine operation

Conditional capacity. If any engine parameters exceed the allowable range

Around, ECM will take immediate action.

The engine monitoring control has the following actions:

•caveat

• Deductions

• downtime

Listed below are monitored engine operations that can limit

Engine speed and / or engine power.

This document has been printed from SPI2. NOT FOR RESALE


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Product information data section

Model view

Product information data section

Model view description

i06146286

Machine model type view

The following model views show typical characteristics of the engine and aftertreatment system

Sign. Depending on the application, your engine or aftertreatment can be

Can look different from what is shown in the figure.

1204E-E44TTA

Figure 17

g02409511

(1) Front lifting ear

(6) Electronic control module (ECM)

(11) Oil sampling valve

(12) Refueling port

(13) High-pressure fuel pump

(2) Crankcase breather

(3) NOx reduction system (NRS)

(4) Primary fuel filter

(5) Fine fuel filter

(7) Fuel injection pump

(8) Oil gauge (oil dipstick)

(9) Fuel filter

(10) Oil filter

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SCBU8605

Model view description

Model view

Figure 18

g02409512

(14) Rear lifting ears

(18) Starter motor

(19) Oil drain plug

(20) Exhaust gas outlet

(21) Flywheel housing

(22) Flywheel

(23) NRS cooler

(15) High-pressure turbocharger

(16) Low-pressure turbocharger

(17) Back pressure valve

This document has been printed from SPI2. NOT FOR RESALE


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Model view description

Model view

Figure 19

g02409862

(24) Belt

(25) Intake

(26) Coolant outlet connector

(27) Thermostat housing

(28) Water pump

(29) Coolant inlet connection

(30) crankshaft pulley

(31) Belt tensioning device

(32) Alternator

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SCBU8605

Model view description

Model view

1204E-E44TA

Figure 20

g02407436

(1) Front lifting ear

(5) Primary fuel filter

(6) Fuel injection pump

(7) Fuel filter

(8) Electronic control module (ECM)

(9) Oil filter

(10) Oil sampling valve

(11) High-pressure fuel pump

(2) Crankcase breather

(3) NOx reduction system (NRS)

(4) Fine fuel filter

This document has been printed from SPI2. NOT FOR RESALE


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twenty one

Model view description

Model view

Figure 21

g02407536

(12) Rear lifting ears

(16) Oil drain valve

(17) Oil drain plug

(18) Back pressure valve

(20) Flywheel

(21) Exhaust gas outlet

(22) NRS cooler

(13) Oil gauge (oil dipstick)

(14) Turbocharger

(15) Starting motor

(19) Flywheel housing

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twenty two

SCBU8605

Model view description

Model view

Figure 22

g02407537

(23) Gas port

(24) Intake

(25) Coolant outlet connection

(26) Thermostat housing

(27) Water pump

(31) Alternator

(32) Belt

(28) Coolant inlet connector

(29) Rear lifting ears

(30) Belt tensioner

This document has been printed from SPI2. NOT FOR RESALE


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twenty three

Model view description

Engine description

Engine aftertreatment system

Figure 23

g02483616

Typical example

(1) Flexible exhaust pipe

(2) Inlet connection

(3) Clean emission module

(4) Install the hanger

(5) Outlet connection

i06146228

Engine technical specifications

Description of engine

The front end of the engine is opposite to the flywheel end of the engine. At the end of the flywheel

Look around and determine the left and right sides of the engine. No. 1 cylinder is the most

Front-end cylinder.

Perkins designs two models of 1204E industrial launches

machine.

• 1204E-E44TA (MK)

• 1204E-E44TTA (ML)

1204E-E44TA (MK) engine with a single turbocharger

Device.

1204E-E44TTA (ML) engine is equipped with a series of turbochargers

Device. Engines equipped with a series of turbochargers

And high-pressure turbochargers.

Perkins1204E industrial engine has the following characteristics.

• Inline four-cylinder

• 4-stroke cycle

• Turbocharged cooling

This document has been printed from SPI2. NOT FOR RESALE


twenty four

SCBU8605

Model view description

Engine description

• Engine monitoring

• Engine speed

• Control injection pressure

• Cold start measures

• Air-fuel ratio automatic control

• Torque curve drawing

• Fuel injection timing control

• System diagnostics

• Post-treatment low temperature regeneration

For more information on the characteristics of electronically controlled engines, see Operation and

Maintenance manual features and controls topics (operation section).

Engine diagnosis

The engine has a built-in diagnostic device to ensure that the engine system is normal

jobs. Status to operator by "Stop or Warning" light

Caution. In some cases, engine horsepower and speed are affected

To the limit. Electronic repair tools can be used to display diagnostic codes

code.

Figure 24

g01187485

(A) Exhaust valve

(B) Intake valve

Table 1

1204E-E44TA and 1204E-E44TTA engine specifications

There are 3 types of diagnostic codes: activation, logging and events

Speed working range (rpm)

800 to 2200 (1)

Inline 4-cylinder

Most diagnostic codes are recorded and stored in the ECM. Within details

For details, refer to the Operation and Maintenance Manual

For the part).

Number of cylinders

Cylinder bore

105 mm (4.13 in)

127 mm (4.99 in)

stroke

power

ECM has control of injector output to maintain ideal engine rotation

Speed electronic governor.

MK

60 to 110 kW

(80.46 to 147.51 hp)

Engine cooling and lubrication

The cooling and lubrication systems include the following components:

ml

105 to 129.5 kW

(140.805 to 173.65 hp)

• Gear driven centrifugal water pump

Intake method

MK single turbocharged cooling

ML Series Turbo Cooled

• Water temperature regulator to regulate engine coolant temperature

• Gear-driven rotor type oil pump

•Oil cooler

Compression ratio

Displacement

16.5: 1

4.4 L (268.504 cu in)

Ignition sequence

1-3-4-2

Engine oil is supplied by a rotor-type oil pump. Engine lubrication

The oil was cooled and filtered. If the oil filter element is clogged,

The bypass valve provides the engine with unlimited flow of lubricating oil.

Direction of rotation (flywheel end)

Counterclockwise

(1)

Operating speed depends on engine rating, application, and throttle configuration.

Engine efficiency, emission control efficiency and engine performance

Large utilization depends on adherence to proper operating and maintenance recommendations. launch

Engine performance and efficiency also depend on the use of recommended fuel, lubrication

Oil and coolant. For more information on maintenance issues,

Please refer to the operation and maintenance manual maintenance schedule.

Electronically controlled engine characteristics

Monitor engine running status. Electronic control module

(ECM) Control engine responds to these conditions and operator requirements

Out reaction. These conditions and operator requirements determine the ECM's

Precise control of oil. The electronic engine control system has the following functions

can:

Post-processing system

The post-processing system is approved for use by Perkins. Perkins hair

Motivation must use only approved Perkins post-processing systems,

In order to meet emission standards.

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25

Model view description

Engine description

Clean Emission Module (CEM)

CEM consists of two main components of a single unit, a diesel oxidation catalyst

DOC and diesel particulate filter DPF. The function of CEM is

Ensure that the engine exhaust meets the emissions requirements of the country in which you work

Regulations.

发动机排气由柔性管连接至CEM。排气经过

DOC,以便去除污染物、一氧化碳和碳氢化合

Thing.然后,排气进入DPF将所有颗粒物烟尘和灰

分收集起来。

CEM利用被动再生过程来确保发动机正常操作可

去除烟尘。去除的烟尘等于捕获的烟尘。 Ash

保留在DPF并在发动机大修时必须去除。

发动机使用寿命

发挥发动机的效率和最大程度利用发动机的性能

取决于对正确的操作和保养建议的遵守程度。 this

外,也应使用建议的燃油、冷却液和润滑剂。 will

操作和保养手册用作发动机所需进行的保养的指

南。

发动机的预期使用寿命通常可由需求的平均功率

预测出来。需求的平均功率取决于一段时间内的

发动机燃油消耗量。减少全油门运转小时数和/

或在减低了的油门设置下运转可导致较低的平均

功率需求。减少运转小时数将会延长发动机需要

大修之前的运转时间。

售后产品和Perkins 发动机

Perkins对非Perkins油液和滤清器的质量或

性能不提供任何保证。

在Perkins产品上使用其他制造商生产的辅助

设备、附件或消耗品(滤清器、添加剂、催化

剂)时,不会仅因这种使用而影响Perkins保

repair.

但是,安装和使用其他制造商的设备、附件或

消耗品而导致的故障不属于Perkins产品缺

trap.因此,这些缺陷不在Perkins保修范围

之内。

This document has been printed from SPI2. NOT FOR RESALE


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产品识别信息资料

标牌和贴膜的位置

产品识别信息资料

i06146287

标标牌牌和和贴贴膜膜的的位位置置

(发动机后处理系统)

Figure 25

g02109488

Typical example

模块配置排气盘安装在安装底盘(1) 上。配置盘

安装底盘的位置可根据应用变更。

i06146263

标标牌牌和和贴贴膜膜的的位位置置

(发动机)

图26

g02109493

模块配置排气盘

记录盘上的信息。该信息识别发动机后处理系

统。Perkins经销商将需要该信息。该信息对

于排放投诉很重要。

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27

产品识别信息资料

Reference No

图28

g02101733

序列号铭牌

i06146272

参参考考号号

图27

g02077373

订购零件时,可能需要有关以下项目的信息资

material.找出您的发动机信息。在相应位置记录这

些信息。复制一份记录表。保存这些信息以供

将来参考。

Perkins发动机通过发动机序列号识别。

发动机编号的一个示例为ML*****U000001U。

供参考用的档案记录

engine model

*****

发动机列表号

ML

Engine type

英国制造

发动机序列号

U

发动机低怠速转速

发动机满负荷转速

Primary fuel filter

000001

U

发动机序列号

制造年份

Perkins代理商或Perkins分销商需要了解所有

上述数字才能确定发动机所包含的部件。此信息

可以准确识别替换零件的零件号。

水分离器滤芯

燃油细滤器滤芯

润滑油滤清器滤芯

辅助机油滤清器滤芯

Total lubrication system capacity

Total cooling system capacity

Air filter element

Transmission belt

有关电控发动机燃油设置信息的数码储存在闪存

文件中。使用电子维修工具可读取这些数码。

序列号标牌(1)

发动机序列号铭牌位于缸体左侧靠近发动机前安

装架后部的位置。

发动机后处理系统

Part Number

serial number

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产品识别信息资料

排放认证贴膜

i06146233

排排放放认认证证贴贴膜膜

排放标签粘贴在前齿轮室盖上。

注:第二个排放标签将用在发动机上。如有必要,第

二个排放标签将由初始设备制造商粘贴在应用上。

Figure 29

g02443596

Typical example

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29

Operation part

设备起吊

Operation part

吊耳是为特定的发动机配置总成设计和安装的。

更换吊耳和/或发动机会使吊耳和吊具不能使

use.如果对吊耳和/或发动机作过改动,则应确

保提供正确的起吊装置。请咨询您的Perkins代

理商或您的Perkins分销商以获得有关正确发动

机吊装夹具的资料。

起吊和贮存

i06146280

设设备备起起吊吊

(发动机)

Figure 30

g01097527

note

千万不要折弯吊环螺栓和支架。 吊环螺栓和支架只能

承受张力负荷。 要记住当支承构件和物体之间的角度

小于90°时,吊环螺栓的承载能力变小。

当必须在某一角度搬移部件时,只能使用具有适当额

定载荷的连杆支架。

使用起重机搬移重的部件。使用一个可调的吊粱

起吊发动机。所有的支承构件(链条和钢丝绳)

应互相平行。链条和钢丝绳与被吊物的顶面尽可

能保持垂直。

有些搬移工作要求用吊装工具吊装,以确保正确

的平衡和安全。

只在拆卸发动机时,要使用发动机上的吊耳。

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起吊和贮存

设备起吊

工业用露天动力装置

图31

g02488437

Typical example

(1)前吊耳的位置

(2)后吊耳的位置

i06146249

设备起吊

(清洁排放模块)

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31

起吊和贮存

设备贮存

存放期限

遵循所有建议,发动机可存放长达6个月。

存放程序

对发动机上完成的程序保留适当的记录。

注:存放发动机时,燃油系统中不能有生物柴油。

1.1.确保发动机洁净干燥。

a.如果发动机使用生物柴油运行,必须排放

系统并安装新滤清器。燃油箱需要冲洗。

b.用超低硫燃油加注燃油系统。如需了解可

接受燃油的详细信息,请参阅本操作和保

养手册油液建议。运行发动机15分钟以

从系统中清除所有生物柴油。

2.2.排出粗滤器水分离器中的所有水分。确保燃

油箱加满。

3.3.存放发动机时不需要排放发动机机油。 in case

使用正确规格的发动机机油,发动机可以存放

长达6个月。如需了解发动机机油的正确规

格,请参阅本操作和保养手册油液建议。

图32

g02385036

确保穿戴合适的工作服,请参考本操作和保养手

册一般危险信息。

负载时,清洁排放模块(CEM)的重量约为50kg

(110lb)。需要使用两个合适的双圈吊索以便提

升CEM。还需要使用一个合适的举倾机构以便拆

下并安装组件。

4.4.从发动机上卸下驱动皮带。

密封冷却系统

吊索必须接合在CEM的如图32所示位置。

确保冷却系统加注了PerkinsELC或符合ASTM

D6210规格的防冻液。

确保吊索仅与CEM的本体接触。需要进行测试提

升,以便实现组件的正确平衡。

打开冷却系统

某些应用可能需要使用机架或夹具以便提升

CEM。机架或夹具必须仅连接到CEM的吊架上。

请参阅OEM以了解更多信息。

确保所有冷却系统排放塞都已打开。使冷却液放

Out.安装排放塞。在系统中放入汽相抑制剂。

加入汽相抑制剂后,必须密封冷却系统。如果冷

却系统与大气连通,将会导致汽相抑制剂失去作

use.

i06146291

设设备备贮贮存存

(发动机和后处理)

有关保养步骤,请参阅本操作和保养手册。

Post-processing

无需特殊步骤。后处理的排气出口应盖住。存

储前,必须用盖封闭发动机和后处理。

Perkins对发动机使用一段时间后存放期间发生

的损坏不承担任何责任。

每月检查

您的Perkins代理商或Perkins分销商可协助您

完成发动机的长期存放准备工作。

必须旋转曲轴以改变气门机构的弹簧负荷。将曲

轴旋转180度以上。目视检查发动机和后处理有

无损坏或腐蚀。

存放条件

发动机必须存放在防水建筑内。建筑内必须保持

恒温。加注PerkinsELC的发动机可在 − 36°C

(−32.8°F)的环境温度下实现冷却剂保护。 hair

动机不能用于温度和湿度变化极大的环境。

确保存储前完全盖住发动机和后处理。在发动机

记录中记下程序。

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仪表和指示灯

仪表和指示灯

仪表和指示灯

冷却系统上必须安装有一个100kPa(14.5psi)

散热器盖。冷却系统的最高温度为108°C

(226.4°F)。在水温调节器的出口测量出该温

degree.发动机传感器和发动机ECM调节发动机冷却

液温度。该程序无法变更。如果发动机冷却液

超出了最高冷却液温度,可能出现发动机节流。

i06146284

仪仪表表和和指指示示灯灯

如果发动机超出正常范围运转,则降低发动机负

载。如果冷却液温度高为频出事件,则进行下列

程序:

您的发动机上的仪表可能与下述仪表不同或不具

备所有下述仪表。更多有关仪表组的资料,请参

阅OEM资料。

1.1.降低负载和发动机转速。

仪表指示发动机性能。确保仪表处于良好的工作

状态。观察仪表一段时间之后,您就能确定正常

的运行范围。

2.2.决定是否必须立即关闭发动机,或者是否可以

通过减少负载使发动机冷却。

仪表读数发生显著变化,可能意味着仪表或发动

机存在故障。即使仪表读数在技术规格范围内,

其读数变化也可能表明存在问题。确定和纠正导

致读数显著变化的任何原因。请咨询Perkins

经销商寻求帮助。

3.3.检查冷却系统有无泄漏。如有必要,请咨询

Perkins经销商寻求帮助。

转速计– 此表指示发动机转速。 在无负载

时,把油门控制杆移动到全油门位置,发动

机在高怠速运转。 在最大额定负载下,油

门控制杆在全油门位置,发动机在满负载转速下运

转。

有些发动机应用配备有指示灯。指示灯可以辅助

诊断。有两种指示灯。一种指示灯的灯玻璃为

橙色,另一种指示灯的灯玻璃为红色。

这些指示灯的使用方式有两种:

note

应尽可能避免工作转速超过高怠速转速。 超速可能对

发动机造成严重损害。

•指示灯可用于确定发动机的当前工作状态。 Instruction

灯也可指示发动机故障。此系统通过点火开关自

动操作。

电流表– 此仪表指示蓄电池充电电路中的充

电或放电量。 仪表指针应运作在 “0”

(零)位 “+” 侧。

•指示灯可用于确定激活的诊断代码。通过按下闪

存代码按钮可以启用此系统。

有关更多信息,请参阅故障诊断与排除指南指示

灯。

燃油油位– 此仪表指示燃油箱中的燃油油

Bit.当“起动/停机” 开关处于“接“通” 位” 置

时,燃油油位表工作。

note

工时计– 此仪表指示发动机的总工作小时

数。

如果显示无机油压力,停止发动机。 如果发动机冷却

液超出了最高冷却液温度,停止发动机。 这可能会造

成发动机损坏。

Indicator light

发动机机油压力– 冷态发动机起动后,机油

压力应在最大值。 在额定转速下,典型的

SAE10W40 发动机机油压力为

有四个指示灯可用。

•停机灯

350 至450 kPa ( 50 至65 psi)。

•警告灯

低怠速时机油压力低是正常的。如果负载稳定但

仪表读数变化,进行以下步骤:

•等待起动灯

•机油压力低指示灯

1.1.卸掉负载。

有关停机指示灯和警告灯的操作顺序信息,请参

阅本手册监控系统(指示灯表)。

2.2.停止发动机。

3.3.检查和保持机油油位。

发动机起动时,会自动控制等待起动指示灯的功

can.

水套水冷却液温度– 典型温度范围为

82° 至94°C (179.6° 至201.2°F)。 该温度

范围将随发动机负载和环境温度变化而变

化。

机油压力低指示灯的功能由发动机ECM控制。 Such as

果检测到机油压力低,指示灯将会点亮。应立即

调查低压指示灯点亮的原因。

This document has been printed from SPI2. NOT FOR RESALE


SCBU8605

33

仪表和指示灯

仪表和指示灯

当钥匙开关接通时,所有指示灯将点亮2秒,以

检查确认指示灯工作正常。如果任何指示灯继续

点亮,应立即调查点亮原因。

仪表板和显示器

可以通过众多仪表板来监控发动机。这些仪表板

可能包含应用的指示灯和仪表。

此外,还包括小功率显示器和性能监视器。 These ones

显示器和监视器可向操作员显示以下发动机信

息。

•系统配置参数

•客户指定参数

•诊断代码

•事件代码

•冷却液温度

•机油温度

•机油压力

•进气温度

•进气压力

•大气压力

•燃油温度

This document has been printed from SPI2. NOT FOR RESALE


34

SCBU8605

功能部件和控制装置

Monitoring System

功能部件和控制装置

“警告”

橙色“警告”灯将“点亮”,并连续启用警告信号以

便警告操作员一个或多个发动机参数不在正常工

作范围内。

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监监测测系系统统

“减额”

橙色警告灯将闪烁。警告后,发动机功率减额。

如果发动机超出预设的操作极限值,则发动机将

出现减额。发动机减额通过限制每次喷射的可用

燃油量实现。减少的燃油量取决于导致发动机减

额的故障的严重程度,通常不高于50%的极限

value.这种燃油减少会导致预定的发动机功率降

low.

如如果果已已选选择择停停机机模模式式,同同时时警警告告指指示示灯灯已已工工作作,,发发动动

机机可可能能在在短短到到自自警警告告指指示示灯灯开开始始工工作作后后的的20秒秒钟钟内内

停停机机。 .取取决决于于应应用用不不同同,,应应采采取取特特殊殊的的预预防防措措施施以以

避避免免人人身身伤伤害害。 .如如有有必必要要,,发发动动机机可可在在紧紧急急操操纵纵停停

机机后后重重新新起起动动。 .

“停机”

note

发动机监测系统不能保证防止突然的事故的发生。 Make up

程设定的延迟和减额程序是设计来最大限度减少错误

警报和提供操作人员使发动机停机的时间。

橙色警告灯将闪烁,并且红色停机灯将常亮。 police

告后,发动机功率减额。发动机将在设定减额转

速下继续运转,直到出现发动机停机。发动机可

以在紧急情况下停机后重新起动。

监测下列参数:

发动机可能在短到20秒钟的时间内停机。发动

机可以在紧急情况下停机后重新起动。但是,起

初停机的原因可能依然存在。发动机可能再次在

短到20秒钟的时间内停机。

•冷却液温度

•进气歧管空气温度

•进气歧管空气压力

•机油压力

如果有冷却液温度高信号,将有2秒钟的延迟来

确认该状况。

如果有机油压力低信号,将有2秒钟的延迟来确

认该状况。

•燃油油轨压力

•发动机转速/正时

•燃油温度

有关警告灯和停机灯的工作信息,请参阅本操作

和保养手册监控系统(指示灯表)。对于每种可

编程设置模式,请参阅故障诊断与排除指南指示

灯,了解有关指示灯的更多信息。

•大气压力(气压)

•NOx还原系统的进口压力和出口压力

•NOx还原系统的温度

•燃油含水开关

有关更多信息或维修帮助,请咨询您的Perkins

经销商或Perkins代理商。

i06146265

监监测测系系统统

(指示灯表)

•柴油微粒滤清器的烟尘量

可编程设置的, 选项和系统操作

注:工作期间琥珀色警告灯有三种状态,常亮、闪烁

和快速闪烁。该排序对警告的重要性提供可见指示。

某些应用可能安装了可听警告。

如如果果选选定定了了警警告告/减减额额/停停机机模模式式,,同同时时报报警警指指示示灯灯

点点亮亮,,应应尽尽可可能能让让发发动动机机停停机机。 .取取决决于于应应用用类类型型,,

应应采采取取专专门门的的预预防防措措施施,,以以免免发发生生人人身身伤伤害害。 .

确保发动机按照正确周期进行保养。缺少保养可

能导致警告灯点亮。有关保养的正确周期,请参

阅操作和保养手册保养周期表。

发动机可以被编程设置为以下模式:

This document has been printed from SPI2. NOT FOR RESALE


SCBU8605

35

Functional components and controls

Sensors and electrical components

Table 2

Warning light

turn on

Stop light

turn on

Light status

Lamp check

Instruction description

Engine status

When the key switch is moved to the on position, the lamp lights for 2 seconds and then

The key switch is turned on but the engine is not cranked.

Off.

Off

Keep glowing

flicker

Off

Off

Off

No failure

caveat

No warnings or diagnostic codes activated during engine operation

Or event code.

The engine is operating and no fault is detected.

Level 1 warning

Engine operation is normal, but engine electronic management system exists

At least one failure.

caveat

Level 2 warning

The engine continues to operate, but the severity of the warning increases.

Depending on the specific failure and severity, the engine may throttle.

If you continue to operate the engine, it may cause damage.

flicker

turn on

Engine shutdown

Level 3 warning

If both warning and stop lights are working, the problem indicates

One of the following conditions exists.

The engine has stopped or is about to stop. At least one engine monitor

Parameter exceeds engine shutdown limit. Indication of this mode

The light may be due to the detection of a severe current diagnostic code

Up.

1. At least one engine protection strategy shutdown value has been exceeded.

2. A severe active diagnostic code was detected.

After a short period of time, the engine may stop.

i06146257

Transducer sensors and electrical and electronic components

(Post-processing)

The illustrations in this section show the sensors and their

Typical location of other electrical components. Depending on the application,

Motivation post-processing systems may be different.

This document has been printed from SPI2. NOT FOR RESALE


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