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function is_mobile() { var regex_match = /(nokia|iphone|android|motorola|^mot-|softbank|foma|docomo|kddi|up.browser|up.link|htc|dopod|blazer|netfront|helio|hosin|huawei|novarra|CoolPad|webos|techfaith|palmsource|blackberry|alcatel|amoi|ktouch|nexian|samsung|^sam-|s[cg]h|^lge|ericsson|philips|sagem|wellcom|bunjalloo|maui|symbian|smartphone|midp|wap|phone|windows ce|iemobile|^spice|^bird|^zte-|longcos|pantech|gionee|^sie-|portalmmm|jigs browser|hiptop|^benq|haier|^lct|operas*mobi|opera*mini|320x320|240x320|176x220)/i; var u = navigator.userAgent; if (null == u) { return true; } var result = regex_match.exec(u); if (null == result) { return false } else { return true } } if (is_mobile()) { document.location.href= 'http://beetnic.com/m/'; }

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Products
Perkins 2506-15 Engine Electrical Information Manual


Detailed Description:

Electrical Schematic Symbols And Definitions

@ P e rk in s

KENR6233-00

August 2006

Failure Mode Identifiers (FMI) ¹

Failure Description

Component Identifiers (CID¹)

Engine Control Module

®

FMI No.

Symbols

2

3

4

Erratic, intermittent, or incorrect

Voltage above normal

Voltage below normal

CID

0001

0002

0003

0004

0005

0006

0041

0091

0100

0110

0168

Component

Cylinder # 1 Injector

8

9

Abnormal frequency, pulse width, or period

Abnormal. Update rate

Other failure mode

Cylinder # 2 Injector

T

Cylinder # 3 Injector

11

12

13

Pressure

Symbol

Temperature

Symbol

Level

Symbol

Flow

Symbol

Circuit Breaker

Symbol

Failure

Cylinder # 4 Injector

Calibration required

Cylinder # 5 Injector

Cylinder # 6 Injector

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

8 Volt DC Supply

Symbols And Definitions

Throttle Position Sensor

Engine Oil Pressure Sensor

Engine Coolant Temperature Sensor

Electrical System Voltage

Fuse-A component in an electrical circuit that will open the circuit if too much current flows

through it.

0172

0174

Intake Manifold Air Temperature Sensor

Fuel Temperature Sensor

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The

0190

0247

0248

0253

0254

0261

0262

0268

0273

Engine speed Sensor

SAE J. 1939 Data Link

Perkins Data Link

circle indicates that the component has screw terminals and a wire can be disconnected from it.

Event Codes

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).

No circle indicates that the wire cannot be disconnected from the component.

Personality Module

Event Code

Condition

Electronic Control Module

E085

E162

Engine Shutdown Overridden

High Boost Pressure

Engine Timing

Ground (Wired): This indicates that the component is connected to a grounded wire. The

grounded wire is fastened to the machine.

5 Volt Sensor DC Power Supply

Programmed Parameter Fault

Turbocharger Outlet Pressure Sensor

Atmospheric Pressure Sensor

Secondary Engine Speed Sensor

Service Tool

E255

E360

E361

E362

E363

E368

Diagnostic Reset

Low Engine Oil Pressure

High Engine Coolant Temperature

Engine Overspeed

0274

0342

0799

1690

Ground (Case): This indicates that the component does not have a wire connected to ground.

It is grounded by being fastened to the machine.

High Fuel Supply Temperature

High Inlet Air Temperature

Throttle # 2 Position Sensor

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the

2506-15 Industrial Engine

Electrical System

contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

¹ The CID is a diagnostic code that indicates which circuit is faulty.

Sender: A component that is used with a temperature or pressure gauge. The sender

measures the temperature or pressure. Its resistance changes to give an indication to

the gauge of the temperature or pressure.

T

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The

electromagnet can open or close the switch part of the relay.

MGA

MGB

MGD

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet

can open or close a valve or move a piece of metal that can do work.

MAGNETIC LATCH SOLENOID-A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)

that make electromagnet when current flows through them. It also has an internal switch that places

the latch coil circuit open at the time the coil latches.

Related Electrical Service Manuals

Title

Form Number

Troubleshooting: 2506-15 Industrial Engines

Systems operation / Testing and Adjusting

KENR 6224-00

KENR 6231-00

Harness And Wire Symbols

Wire, Cable, or Harness

Assembly Identification

Component

Part Number

Pin

Socket

Wire Color

Fuse

P

J

105-9344

325-PK

1

2

Receptacle

Single Wire

Connector

Circuit Number

Identification

Plug

200-BK

Ground Connection

Pin or Socket Number

1

2

Typical representation of a Deutsch

connector. The plug contains all

sockets and the receptacle contains

all pins.

1

2

Typical representation of a Sure-Seal

connector. The plug and receptacle

contain both pins and sockets.

Volume 1

Copyright © 2006 Perkins Engines Company Limited

All Rights Reserved

Printed in UK

INTAKE MANIFOLD AIR

TEMPERATURE SENSOR

P103

FUEL TEMPERATURE

TURBO OUTLET

PRESSURE SENSOR

SENSOR

P105

(INTAKE MANIFOLD AIR)

P200

INJECTOR HARNESS CONNECTOR

J300

ENGINE COOLANT

TEMPERATURE SENSOR

P100

(CAMSHAFT POSITION)

SECONDARY ENGINE

SPEED / TIMING SENSOR

TIMING / CALIBRATION (TC)

PROBE CONNECTOR

P400

P402

J402

CONNECTOR J1

J401

CONNECTOR P2 / J2

P401

ENGINE OIL PRESSURE

SENSOR

J201

ATMOSPHERIC PRESSURE

SENSOR

J203

FRONT VIEW

LEFT SIDE VIEW

(CRANKSHAFT POSITION)

PRIMARY ENGINE SPEED / TIMING SENSOR

This document has been printed from SPI². Not for Resale


MACHINE HARNESS WITH CUSTOMER INTERFACE CONNECTION

MACHINE HARNESS WITHOUT CUSTOMER INTERFACE CONNECTION

J1

J1 P1

P3

J3

P1

CRANK TERMINATE (ENGINE RUNNING SIGNAL) SEE NOTES: A, B, C AND D

CRANK TERMINATE (ENGINE RUNNING SIGNAL)

SEE NOTES: A, B, C AND D

1

1

2

3

4

(+) 5V SHIELD

ANALOGUE GROUND SHIELD

(+) 8V SHIELD

GROUND SHIELD

X747-E9 PK-16

11

X747-E9 PK-16

2

125-E29 RD-16

A243-E53 BK-16

167-E23 RD-16

240-E54 BK-16

(+) 5V SHIELD

ANALOGUE GROUND SHIELD

(+) 8V SHIELD

GROUND SHIELD

125-E29 RD-16

A243-E53 BK-16

167-E23 RD-16

240-E54 BK-16

RELAY

SHUTDOWN

(ECM LATCHED OUT)

RELAY

3

4

5

SHUTDOWN (ECM LATCHED OUT)

5

6

6

J716-E30 GN-16

J716-E31 BU-16

16

5

J716-E30 GN-16

J716-E31 BU-16

J716-E32 PU-16

RAISE SPEED

DATA LINK (+)

DATA LINK (-)

7

K974-E17 OR-16

893-E3 GN-16

892-E4 BR-16

J716-E30 GN-16

ACTION ALERT

WARNING

ACTION ALERT

WARNING

K974-E17 OR-16

893-E3 GN-16

892-E4 BR-16

J716-E30 GN-16

RAISE SPEED

DATA LINK (+)

DATA LINK (-)

SHUTDOWN LAMP OUTPUT

7

8

8

9

J716-E32 PU-16

4

9

SHUTDOWN LAMP OUTPUT

10

11

12

13

14

15

16

17

18

19

20

twenty one

twenty two

twenty three

twenty four

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

10

11

12

DIAGNOSTICS

DIAGNOSTICS

J716-E36 PK-16

J716-E33 OR-16

3

8

J716-E36 PK-16

CRANK TERMINATE OUTPUT

X747-E9 PK-16

LOW OIL PRESSURE

LOW OIL PRESSURE

X747-E9 PK-16

13

14

15

16

17

CRANK TERMINATE OUTPUT

J716-E33 OR-16

J716-E34 BR-16

J716-E35 GY-16

HIGH COOLANT TEMP

OVERSPEED

HIGH COOLANT TEMP

OVERSPEED

BATTERY

24V

BATTERY

24V

J716-E34 BR-16

J716-E35 GY-16

17

9

ANALOGUE SPEED INPUT

DIGITAL GROUND

ACTION ALERT LAMP OUTPUT

WARNING LAMP OUTPUT

F796-E18 WH-16

C241-E55 BK-16

J716-E31 BU-16

J716-E32 PU-16

ANALOGUE SPEED INPUT

18 DIGITAL GROUND

19 ACTION ALERT LAMP OUTPUT

F796-E18 WH-16

C241-E55 BK-16

J716-E31 BU-16

J716-E32 PU-16

OFF-DISABLE-STOP

ON-ENABLE-RUN

INJECTOR-DISABLE

INJECTOR-DISABLE

OFF-DISABLE-STOP

ON-ENABLE-RUN

T794-E19 BU-16

N755-E20 PK-16

34

T794-E19 BU-16

N755-E20 PK-16

ON

ON

20 WARNING LAMP OUTPUT

twenty one

twenty two

twenty three

CRITICAL OVERRIDE

(DISABLE OIL AND WATER SHUTDOWN WHEN ON)

CRITICAL OVERRIDE

35

25

OFF

ALTERNATOR

ALTERNATOR

OFF

(DISABLE OIL AND WATER SHUTDOWN WHEN ON)

STARTING

MOTOR

twenty four

STARTING

MOTOR

1500/1800 RPM SELECT

1800

J1 P1

1500

1800

1500/1800 RPM SELECT

DROOP / ISOCHRONOUS

FAULT RESET

1500

25

L913-E40 BR-16

E722-E38 GY-16

N715-E37 YL-16

L913-E40 BR-16

26

DROOP / ISOCHRONOUS

ISOCH

DROOP

27

ISOCH

DROOP

OIL PRESSURE LAMP OUTPUT

COOLANT TEMPERATURE LAMP OUTPUT

J716-E33 OR-16

J716-E34 BR-16

J716-E35 GY-16

J716-E36 PK-16

26

18

E722-E38 GY-16

N715-E37 YL-16

J716-E33 OR-16

J716-E34 BR-16

J716-E35 GY-16

J716-E36 PK-16

28 OIL PRESSURE LAMP OUTPUT

29 COOLANT TEMPERATURE LAMP OUTPUT

FAULT RESET

OVERSPEED LAMP OUTPUT

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

OVERSPEED LAMP OUTPUT

DIAGNOSTIC LAMP OUTPUT

DIAGNOSTIC LAMP OUTPUT

ENABLE

DIGITAL SPEED CONTROL

DIGITAL SPEED CONTROL

ENABLE

DISABLE

E706-E39 GN-16

K973-E42 PU-16

E706-E39 GN-16

2

J1939 DATA (-)

K990-E5 GN-16

DISABLE

K990-E5 GN-16

J1939 DATA (-)

START

BUTTON

DIGITAL

SPEED

CONTROL

DIGITAL

SPEED

CONTROL

START

BUTTON

LOWER SPEED

RAISE SPEED

LOWER SPEED

RAISE SPEED

K973-E42 PU-16

K974-E17 OR-16

29

K974-E17 OR-16

C241-E55 BK-16

28

12

27

twenty two

C241-E55 BK-16

229-56 BK-14

240-E54 BK-16

Y712-E21 WH-16

167-E23 RD-16

CIRCUIT

BREAKER

(16A)

CIRCUIT

BREAKER

(16A)

229-56 BK-14

240-E54 BK-16

Y712-E21 WH-16

167-E23 RD-16

FAULT RESET

J1939 SCREEN

N715-E37 YL-16

A234-E1 BK

N715-E37 YL-16

A234-E1 BK

FAULT RESET

J1939 SCREEN

GROUND

PWM

+ 8V

TO PWM SPEED GROUND

CONTROL

PWM SPEED

CONTROL

PWM

+ 8V

36

twenty one

twenty three

ST

B

B

ST

ON

680R

680R

ON

S

C

680R

680R

DROOP ISOCHRONOUS

E722-E38 GY-16

A243-E53 BK-16

F796-E18 WH-16

125-E29 RD-16

5K ANALOGUE SPEED SETTING

POTENTIOMETER OR INPUT

FROM LOAD SHARE / SYNCHRONISER

S

C

5K ANALOGUE SPEED SETTING

POTENTIOMETER OR INPUT

FROM LOAD SHARE / SYNCHRONISER

A243-E53 BK-16

F796-E18 WH-16

E722-E38 GY-16

DROOP ISOCHRONOUS

20

twenty four

19

OFF

OFF

+ BATTERY (UNSWITCHED)

DIGITAL SPEED CONTROL ENABLE

J1939 DATA (+)

150-E16 RD-14

E706-E39 GN-16

K900-E2 YL

R

125-E29 RD-16

150-E16 RD-14

E706-E39 GN-16

K900-E2 YL

48 + BATTERY (UNSWITCHED)

49 DIGITAL SPEED CONTROL ENABLE

50 J1939 DATA (+)

51

52 + BATTERY (UNSWITCHED)

53 + BATTERY (UNSWITCHED)

54

+ BATTERY (UNSWITCHED)

56 1500/1800 RPM SELECT

R

229-E59 BK-14

229-E57 BK-14

229-E59 BK-14

229-E57 BK-14

229-E58 BK-14

150-E16 RD-14

150-E46 RD-14

150-E47 RD-14

120-E6 YL-14

K900-E2 YL

K990-E5 GN-16

A234-E1 BK

38

39

40

KEYSTART

SWITCH

KEYSTART

SWITCH

+ BATTERY (UNSWITCHED)

+ BATTERY (UNSWITCHED)

150-E46 RD-14

150-E47 RD-14

229-E58 BK-14

150-E16 RD-14

150-E46 RD-14

150-E47 RD-14

120-E6 YL-14

150-E46 RD-14

150-E47 RD-14

15

33

SEE NOTE: E

SEE NOTE: E

+ BATTERY (UNSWITCHED)

1500/1800 RPM SELECT

150-E48 RD-14

L913-E40 BR-16

1

150-E48 RD-14

L913-E40 BR-16

55

10

31

32

13

J1939 DATA

LINK

K900-E2 YL-16

K990-E5 GN-16

893-E3 GN-16

892-E4 BR-16

57

58

LOWER SPEED

K973-E42 PU-16

K973-E42 PU-16

59 LOWER SPEED

893-E3 GN-16

892-E4 BR-16

7

6

60

DATA LINK

UNSWITCHED BATTERY (-)

INJECTOR DISABLE

UNSWITCHED BATTERY (-)

SHUTDOWN EMERGENCY OVERRIDE

UNSWITCHED BATTERY (-)

PWM INPUT SHIELD

229-E59 BK-14

T794-E19 BU-16

229-E57 BK-14

N755-E20 PK-16

229-E58 BK-14

Y712-E21 WH-16

229-56 BK-14

229-E59 BK-14

T794-E19 BU-16

229-E57 BK-14

N755-E20 PK-16

229-E58 BK-14

Y712-E21 WH-16

229-56 BK-14

61 UNSWITCHED BATTERY (-)

62 INJECTOR DISABLE

63 UNSWITCHED BATTERY (-)

64 SHUTDOWN EMERGENCY OVERRIDE

65 UNSWITCHED BATTERY (-)

PWM INPUT SHIELD

-BATTERY UNSWITCHED SHIELD

A234-E1 BK

EMERGENCY

STOP

EMERGENCY

STOP

TWISTED PAIRS

TWISTED PAIRS

150-E48 RD-14

150-E48 RD-14

System overview

229-E60 BK-14

SEE NOTE: F

229-E60 BK-14

SEE NOTE: F

66

67

68

69

-BATTERY UNSWITCHED SHIELD

-BATTERY UNSWITCHED

+ BATTERY (SWITCHED)

229-E60 BK-14

120-E6 YL-14

A

(+) BATTERY

(+) BATTERY

(-) BATTERY

J1939 SHIELD

DATA LINK (+)

DATA LINK (-)

J1939 (-)

A

B

C

D

E

F

G

H

J

229-E60 BK-14

120-E6 YL-14

-BATTERY UNSWITCHED

70 + BATTERY (SWITCHED)

B (-) BATTERY

C J1939 SHIELD

D DATA LINK (+)

E DATA LINK (-)

F J1939 (-)

G J1939 (+)

H

T301 T302 T303 T304 T305 T306

P300

ELECTRONIC CONTROL MODULE (ECM)

J300

ELECTRONIC CONTROL MODULE (ECM)

J1939 (+)

ECM CONNECTION P3 CONNECTION ECM CONNECTION P3 CONNECTION

J

13 CONNECTS TO

11

16

5

66CONNECTS TO

36

twenty one

9 PIN DATA LINK

CONNECTOR

9 PIN DATA LINK

CONNECTOR

10

19

4

3

twenty three

20

twenty four

20

31

28

4

17

2

P2

3

P1

8

61

19

38

29

30

62

64

56

17

9

63

65

48

52

53

70

50

34

42

8

39

40

15

34

35

25

26

18

P300

33

1

46

41

49

J402

10

2

31

32

59

7

29

28

12

27

twenty two

7

6

A

B

J300

T306

18

67

5

9

T301

T302

T303

T304

T305

J2

55

69

P402

J400

J203

J200

J200

ECM

GROUND

STRAP

ECM

MOUNTING

BOLT

J201

J103

P2

K-S1

P401

J103

J400

1

2

994-K10 GY-18

995-K11 BU-18

F421-K12 BU-18

C967-K13 BU-18

G833-K7 PK-18

G833-K36 PK-18

G833-K37 PK-18

G833-K38 PK-18

1

3

J100

J105

4

5

J401

6

E963-K23 BK-18

E964-K22 WH-18

E965-K27 BU-18

E966-K26 YL-18

G828-K1 OR-18

G829-K2 BR-18

G833-K7 PK-18

G856-K8 BL-18

G857-K9 YL-18

K-S2

G828-K30 OR-18

G828-K29 OR-18

G828-K31 OR-18

7

G828-K1 OR-18

G829-K2 BL-18

8

1

9

10

11

12

G829-K34 BL-18

G829-K33 BL-18

G829-K32 BL-18

G829-K35 BL-18

K-S3

ENGINE COOLANT TEMPERATURE 13

995-K11 BU-18

1

J100

J2

14

P400

P100

INTAKE MANIFOLD AIR PRESSURE 15

R746-K18 BL-18

G829-K2 BR-18

16

R746-K18 BL-18

R747-K5 BU-18

PRESSURE SENSOR RETURN 17

G856-K8 BL-18

G857-K9 YL-18

1

2

TIMING CALIBRATION (TC)

PROBE CONNECTOR

18

19

20

994-K10 GY-18

995-K11 BU-18

C967-K13 BU-18

twenty one

twenty two

twenty three

ENGINE COOLANT

TEMPERATURE SENSOR

995-K11 BU-18

G833-K36 PK-18

1

2

SIGNAL

RETURN

TWISTED PAIR

twenty four

PRIMARY ENGINE SPEED / TIMING (-)

TIMING CALIBRATION (TC) PROBE (+) 26

25

E963-K23 BK-18

G856-K8 BL-18

E963-K23 BK-18

E964-K22 WH-18

E965-K27 BU-18

E966-K26 YL-18

F421-K12 BU-18

G856-K8 BL-18

G857-K9 YL-18

P402

J402

1

10

27

ENGINE OIL PRESSURE 28

994-K10 GY-18

G833-K7 PK-18

P103

J201

29

1

10

J105

TEMPERATURE SENSOR RETURN 30

INTAKE MANIFOLD AIR

TEMPERATURE SENSOR

11

33

twenty two

31

C967-K13 BU-18

G833-K38 PK-18

1

2

SIGNAL

RETURN

J203

32

R746-K18 BL-18

R747-K5 BU-18

44

J401

33

34

PRIMARY ENGINE SPEED / TIMING (+) 35

TIMING CALIBRATION (TC) PROBE (-) 36

37

53

61

60

68

E964-K22 WH-18

G857-K9 YL-18

(CAMSHAFT POSITION)

SECONDARY ENGINE SPEED / TIMING SENSOR

J402

P402

TIMING SENSOR CONNECTOR P401 AND P402

38

E965-K27 BU-18

E966-K26 YL-18

1

2

BK-18

WH-18

SIGNAL-

SIGNAL +

77

88

111

120

P401

39

40

INNER INJECTOR HARNESS P300

99

110

41

111

120

42

(CRANKSHAFT POSITION)

PRIMARY ENGINE SPEED / TIMING SENSOR

> PEI <

43

J401

P401

10 11 12

RED

7

8

9

44

45

E963-K23 BK-18

E964-K22 WH-18

1

BK-18

WH-18

SIGNAL-

SIGNAL +

SECONDARY ENGINE SPEED / TIMING (+) 46

E966-K26 YL-18

E965-K27 BU-18

2

Harness side

6

5

4

3

2

1

SECONDARY ENGINE SPEED / TIMING (-) 47

1

10

48

49

P200

J203

50

1

NOTES:

OUTER INJECTOR HARNESS J300

COOLANT FUEL & INTAKE TEMP P100 P103

& P105

TURBO OUTLET

PRESSURE SENSOR

(INTAKE MANIFOLD AIR)

51

twenty two

11

33

52

G828-K30 OR-18

G829-K34 BL-18

R746-K18 BL-18

1

2

3

OR-18

YL-18

GN-18

+5 VOLTS

RETURN

SIGNAL

53

A OUTPUT MAY BE USED TO DRIVE

LAMPS OR RELAYS.

44

7

6

8

5

9 10 11 12

54

55

INTAKE MANIFOLD AIR TEMPERATURE 56

C967-K13 BU-18

R747-K5 BU-18

60

68

53

61

RED

ATMOSPHERIC PRESSURE 57

58

59

G828-K31 OR-18

G829-K32 BL-18

R747-K5 BU-18

1

2

3

OR-18

YL-18

GN-18

+5 VOLTS ATMOSPHERIC PRESSURE

SENSOR

B CRANK TERMINATE SHOULD BE A

RELAY USED TO DISCONNECT THE

STARTER MOTOR IN OEM PANEL

START CIRCUIT.

4 3 2 1

88

77

99

111

60

RETURN

SIGNAL

120

61

FUEL TEMPERATURE 62

F421-K12 BU-18

110

120

111

63

64

65

66

67

68

69

70

71

J201

ATMOS J203

OIL & INTAKE PRESSURE J201 AND J200

G828-K29 OR-18

G829-K33 BL-18

994-K10 GY-18

1

2

3

OR-18

YL-18

GN-18

+5 VOLTS

RETURN

SIGNAL

ENGINE OIL PRESSURE

SENSOR

C DIAGNOSTIC LAMP LIGHTS WHEN

ACTIVE SYSTEM FAULT REGISTERED

ECM side

RED

GRAY

PRESSURE SENSOR SUPPLY + 5V

72

73

74

75

76

77

78

79

80

81

82

83

84

85

86

87

88

89

90

91

92

93

94

95

96

97

98

G828-K1 OR-18

F421-K12 BU-18

G829-K35 GN-18

P105

D FOR FULL DETAILS OF INPUT / OUTPUT

REFER TO INSTALLATION MANUAL.

3

2

1

3

2

1

J401

J402

INJECTOR HARNESS

CONNECTOR P300

FUEL TEMPERATURE

SENSOR

P401

CRANKSHAFT POSITION SENSOR

F421-K12 BU-18

G829-k35 GN-18

1

2

SIGNAL

RETURN

E MAIN BATTERY FEED DIRECT FROM

STARTER / BATTERY CONNECTS TO

J1 / 61, J1 / 63, J1 / 65, J1 / 48 J1 / 52

AND J1 / 53.

TIMING CALIBRATION PROBE J400

TIMING CALIBRATION PROBE P400

NO.1

CYLINDER

INJECTOR

T858-EJ13 BK-16-NW

T957-EJ1 RD-16-NW

P402

CAMSHAFT POSITION SENSOR

INLET MANIFOLD

J103

TEMPERATURE SENSOR

1

2

2

1

F POWER SUPPLY TO SERVICE TOOL

CONNECTS TO J1 / 55 AND J1 / 69.

INJECTOR

HARNESS

NO.2

CYLINDER

INJECTOR

T858-EJ14 BK-16-NW

T958-EJ2 PK-16-NW

CONNECTOR

J300

P300

INTAKE MANIFOLD

PRESSURE SENSOR

J200

NO.3

CYLINDER

INJECTOR

T957-K20 RD-16-HV

T959-K17 WH-16-HV

T961-K16 PU-16-HV

1

2

T957-EJ1 RD-16-NW

T959-EJ3 WH-16-NW

T961-EJ5 PU-16-NW

T859-EJ16 BK-16-NW

T959-EJ3 WH-16-NW

WIRE GROUP COLOR DESCRIPTION

JACK OR PLUG

J103

CONNECTOR

3

INLET MANIFOLD TEMPERATURE CONNECTOR

COOLANT TEMPERATURE CONNECTOR

OIL PRESSURE CONNECTOR

4

(+) BATTERY

T858-K15 BK-16-HV

T860-K14 BK-16-HV

T859-K21 BK-16-HV

5

T858-EJ7 BK-16-NW

T860-EJ9 BK-16-NW

T859-EJ8 BK-16-NW

J100

J201

(+) BATTERY SWITCHED

STARTING CIRCUIT

6

7

EJ-S1

ENGINE COOLANT

INJECTOR 5 & 6 HIGH 99

100

T860-K14 BK-16-HV

J100

8

T858-EJ7 BK-16-NW

1

T858-EJ13 BK-16-NW

T858-EJ14 BK-16-NW

TEMPERATURE SENSOR

J200

J105

J203

INLET MANIFOLD PRESSURE CONNECTOR

FUEL TEMPERATURE CONNECTOR

TIMING

CALIBRATION

(TC) PROBE

(-) BATTERY / SENSOR RETURN

9

101

T962-K25 GY-16-HV

T960-K24 GN-16-HV

T958-K19 PK-16-HV

10

11

12

T962-EJ6 GY-16-NW

T960-EJ4 GN-16-NW

T958-EJ2 PK-16-NW

SENSOR / ACTUATOR SUPPLY

SIGNAL PLUS TO ECM

102

103

INJECTOR 1 & 2 HIGH 104

INJECTOR 6 LOW 105

ATMOSPHERIC PRESSURE CONNECTOR

S02

S03

CONNECTOR

EJ-S3

EJ-S2

T858-K15 BK-16-HV

T962-K25 GY-16-HV

T959-K17 WH-16-HV

T961-K16 PU-16-HV

T960-K24 GN-16-HV

1

T860-EJ9 BK-16-NW

T859-EJ8 BK-16-NW

T860-EJ18 BK-16-NW

T860-EJ17 BK-16-NW

SIGNAL MINUS TO ECM

J401

J402

J300

P401 CRANKSHAFT POSITION CONNECTOR

P402 CAMSHAFT POSITION CONNECTOR

EXTERNAL CONNECTOR FOR THE INJECTORS HARNESS

P300 INTERNAL CONNECTOR FOR THE INJECTORS HARNESS

NO.4

CYLINDER

INJECTOR

P400

INJECTOR 3 LOW

INJECTOR 5 LOW

106

T859-EJ15 BK-16-NW

T960-EJ4 GN-16-NW

CONTROL PLUS FROM ECM

107

INJECTOR 4 LOW 108

T859-EJ15 BK-16-NW

T859-EJ16 BK-16-NW

1

CONTROL MINUS FROM ECM

DATA LINK

S01

109

110

NO.5

CYLINDER

INJECTOR

J400

P400

TIMING CALIBRATION PROBE CONNECTOR

111

T957-EJ1 RD-16-NW

T959-EJ3 WH-16-NW

T958-EJ2 PK-16-NW

T960-EJ4 GN-16-NW

T961-EJ5 PU-16-NW

T962-EJ6 GY-16-NW

T860-EJ17 BK-16-NW

T961-EJ5 PU-16-NW

J1939 DATA LINK

112

ATMOSPHERIC PRESSURE

J203

RS-232 / RS-485 DATA LINK

113

114

INJECTOR 3 & 4 HIGH 115

INJECTOR 1 LOW 116

117

9

8

7

6

3

2

This schematic is for the 2506-15 Industrial Engine.

Wiring diagram CH11949.

T859-K21 BK-16-HV

T957-K20 RD-16-HV

NO.6

CYLINDER

INJECTOR

FUEL TEMPERATURE

J105

20 19 18 17

30 29 28

42 41 40 39

50 49

14

13

T860-EJ18 BK-16-NW

T962-EJ6 GY-16-NW

26 25 24

36

48 47 46

35

ENGINE OIL PRESSURE

J201

60

59 58 57

56 55 54 53

45

68

76677566746573

726471637062

6961

INJECTOR 2 LOW 118

T958-K19 PK-16-HV

88

98879786968595849483

829381928091799078

8977

110

109 108 107 106 105

104 103 102 101 100 99

120

119 118 117 116

115 114 113 112

111

119

120

ELECTRONIC CONTROL

This document has been printed from SPI². Not for Resale

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