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Products
john deere john deere strong deer diesel repair kit


Detailed Description:

Engine Parts for John Deere Stacker Shaping Machines

Equipment model Note
2270 Small pin, O'rings on block, Con Rod (m): T20007, R81410, To ESN 275,483
2320 Small pin, O'rings on block, Con Rod (m): T20007, R81410, To ESN 275,483
2420 Small pin, O'rings on block, Con Rod (m): T20007, R81410, To ESN 275,483
2270 Large pin, O'rings on block, Con Rod (m): R51727, R80034, From ESN 275,484
2280 Large pin, O'rings on block, Con Rod (m): R51727, R80034, From ESN 275,484
2320 Large pin, O'rings on block, Con Rod (m): R51727, R80034, From ESN 275,484
2360 Con Rod (m): R80034, Piston (m): RE30250
3430 Con Rod (m): R80034, Piston (m): RE30250
3430 Con Rod (m) R80032, R113612, R122191, Piston (m): RE33115
3830 Con Rod (m) R80032, R113612, R122191, Piston (m): RE33115
4895 Piston (m) RE59277, RE505100

Macforth John Deere Engine Parts

John Deere 4045 4.5T / H Piston (meter) RE515037 Emission 2 & 3


PowerTech
series
Engine and equipment models
4045T / H
Emissions 2 & 3

4 valves per cylinder

Aperture:
4.19 in 106.5 mm

Pin diameter Ø:
1.6250 in (+/- .0002) = 41mm

Connecting rod (m):
R500335 (Fractured) (9)
Connecting rod (m):
RE515037

Yanmar engine

agriculture
6430
6534
7130
Construction machinery
120
1010D
1010E
444H
444HCL
450G
455G
550G
550H
555G
650G
810D
810E
TC444H
310J
310SJ
410J
710J
SKID STEER
280
280 Series II
1)
Engine overhaul package
TRE526972
(Click to view kit contents)
2)
Engine internal repair kit
TIK526972
(Click to view kit contents)
Piston cylinder liner assembly
TRE516227
composition:
a)
TRE515037
b)
TRE66820
c)
TR502755
d)
TR116383
e)
TAR65507
f)
TR54114
Spindle bush
TRE65165
Std.
TRE65911
0.010
TRE65165B
0.020
(2)
Need 4 pieces
Thrust bearing
TRE65168
Std.
TRE65912
0.010
TRE65168B
0.020
(2)
Need 1 tablet
Connecting rod
TRE65908
Std.
TRE65909
0.010
TRE65908B
0.020
(2)
Need 4 pieces
1)
Front oil seal
TRE505515
(1)
2)
Rear oil seal
TRE44574
3)
Ring gear
TR114282
(142T)
(5)
TR28811
(129T)
(5)
4)
Crankshaft
TRE504638
(4)
TRE506195
(3)
1)
Seal repair kit
TRE536962
2)
Cushion cover
TRE536967
3)
Cylinder head
TR116515
4)
Oil pan washer
TR97342
(5)
TR521493
(5)
5)
Valve cover gasket
TR524498
TR524499
1)
Connecting rod bushing
TR114082
x4
2)
Connecting rod bolt
TR501124
x8
3)
Balance shaft bushing
TR115299
x6
4)
Camshaft bushing
TR119874
x1
5)
Right balance axis
TRE500448
6)
Left balance axis
TRE500449
7)
Cam follower
TR123565
x8
1)
Cylinder head screw
TR502511
x18
2)
Nervous wheel
TRE518097
3)
link
TRE500608
4)
Oil cooler
TRE59296
(5 plates)
TRE56690
(7 plates)
TRE59298
(9 plates)
1)
Water pump
TRE500734
(5)
(High Flow)
TRE546918
(5)
2)
Water pump cover
TRE508566
3)
Water pump gasket
TR123417
4)
Camshaft bushing
TRE504914
(5)
TRE521756
(5)

Valve section

Intake valve
TRE531221
Std.
(5)
TRE518080
Std
(5)
Exhaust valve
TRE518081
Std.
1)
Insertion valve: inlet
TRE518082
Std.
2)
Insertion valve: exhaust
TRE518083
Std.
1)
Valve seal
TRE526519
x16
(5)
TRE519115
x16
(5)
2)
Valve lock clip
TR502371
x32
(5)
1)
Spring valve
TR518872
x16
(5)
TRE516486
x16
(5)
1)
Thermostat
TRE522076
180 ° F
(5)
TRE538289
180o F
(5)
TRE64354
180 ° F
(5)
2)
Thermostat cover
TR501130
(5)
3)
Water temperature sensor
TRE51774
(5)
4)
Water temperature sensor
TRE52722
(5)
5)
Oil pressure sensor
TRE167207
(5)
6)
Crankshaft sensor
TRE519144
(5)
7)
Fuel pressure sensor
TRE522794
(5)
8)
Temperature sensor
TRE522823
(5)
Pump
TRE66153
(5) (6)
TRE68345
(5) (7)
TRE502513
(5) (8)
TRE517230
(5)
Spark plug
1)
TRE502079
(11 V)
2)
TRE504580
x4
(10 V)
3)
Air heater
TRE502668
(12 V)
1)
Tubing injector
TRE543935
x4
2)
Injector O-ring
TRE528349
TRE530609

(1) 1 piece combined seal and sleeve; replace TRE59810, RE538097.

(2) The correct bearing journal radius must be maintained during crankshaft processing to ensure correct operation.

(3) Conical nose.

(4) straight nose.

(5) Check if the application is used correctly.

(6) Line connections are threaded.

(7) The line connection is a hose barb & a thread.

(8) The line connection is two hose barbs.

(9) Both machine split and broken split connecting rods can be used on the same engine, but each connecting rod must use the correct connecting rod bolt.

American Strong Deer JOHN DEERE diesel engine parts, engine parts, generator sets: 3029DF120, 3029TF158, 3029TFU80, 3029HFU70, 4045HF280, 4045TF002, 3029DF128, 30294045TF258, 4045TF275, 4045TF220, 4045HF285, 4045TF258, 4045TFU70, 4045HF285HF60, 6045, 4060TF68, 4045TFFU70 6068TF220, 6068TF001, 6068HF158, 6135HF485
(cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (20-jan-98) 22-31 pn = 163 1g22 engine (cd4045tf) adapter (oil cooler, filter) code 5913 adaptateur (refroidisseur d'huile, filtre) code 5913 adapter (oelkuehler, filter) kode 5913 adattatore (radiatore dell'olio, filtro) codice 5913 adaptador (refrigerador de aceite, filtro) codigo 5913 kopplingsanordning (oljekylare, filter) koden 5913 cd39118a -un-22aug95 this parts listing is continued 22 -32 genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (20-jan-98) pn = 164 1g23 engine (cd4045tf) 4 0 4 engine 5 key part no- part name qty serial no- t remarks 1 t19044 oil filter 1 -206997 x 2 r54823 adapter 1 -206997 x 7/8 "-14unf x 13/16" -16un 3 15h623 pipe plug 1 -206997 x 3/8 "-18npt 4 19h1944 cap screw 1 -206997 x 3/8 "x 2-3 / 4" 5 19h2633 cap screw 3 -206997 x 3/8 "x 1-1 / 2" 6 r109887 adapter 1 -206997 x (order r113701 & 15h623) r113701 adapter ar -206997 x 7 r120146 gasket 1 -206997 x 8 r114097 gasket 1 -206997 x 9 r114096 ho using 1 -206997 x 10 19h2552 cap screw 2 -206997 x 3/8 "x 1-1 / 8" 11 u12198 o-ring 1 -206997 x 12 r109886 cover 1 -206997 x 13 r56462 o-ring 1 -206997 x 14 r109882 adapter 1 -185243 x lgth 90mm (3-54 ") r122389 adapter 1 185244-206997 x lgth 82mm (3-22") 15 19h2733 cap screw 1 -206997 x 3/8 "x 2-3 / 8" 16 15h685 pipe plug 1 -206997 x 1/4 "this parts listing is continued genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (20-jan-98) 22-33 pn = 165 1g24 engine (cd4045tf) oil cooler (8 plates) with r114096 adapter, code 5913 refroidisseur d'huile (8 plaques) avec adaptateur r114096, code 5913 oelkuehler (8 platten) mit r114096 adapter, kode 5913 radiatore dell'olio (8 piastra) con r114096 adattatore, codice 5913 refrigeardor de aceite (8 placa) con r114096 adaptator, codigo 5913 oljekylare (8 hyvel) med r114096 kopplingsanordning, koden 5913 cd40005 -un-22aug95 this parts listing is continued 22-34 genset power units TRE502668 Which, Hami John Deere Qianglu 4045 diesel crankshaft supplier, Foshan Qianglu diesel engine overhaul kit wholesaler, Sanya johndeere John Deere Qianglu diesel engine oil cooler wholesale, Wutang division domain John Deere ring gear R28811 manufacturer price , Where to buy JohnDeere Camel under bushes in Pingdingshan, Luzhou Qianglu connecting rod screws R501124, Tianjin Qianglu piston RE507758 manufacturers supply, Suzhou Qianglu johndeere John Deere turbocharger honest recommendation, Xianyang johndeere piston Ring price supplier, Hainan Qianglu diesel engine starter RE523502 agent, Jinzhong Qianglu 6081 engine cylinder liner agent, Baoji John Deere 4045 diesel engine preheat plug which is better, Jiujiang JohnDeere diesel engine increases the price of spindle bush RE534181, Hubei John Deere 3029 diesel engine exhaust valve manufacturers supply, Chaozhou Qianglu RE160384 diesel filter manufacturers wholesale, Hulunbeier Qianglu 6081 diesel engine ring gear price, Zhangzhou John Deere tractor engine four matching prices, Haikou John Deere PE6068 generator cylinder Kits company, Macau Peninsula strong deer diesel air heater TRE502668 wholesaler, Kunming Qianglu left balance shaft TRE50044 9 Which to buy, Kizilsu Qianglu oil filter re518977 manufacturers wholesale, Nanning Qianglu filter element filter RE160384 wholesale price, Yiyang Qianglu diesel engine AR67942 front oil seal wholesale, Zhuzhou Qianglu 3029TF158 four supporting wholesalers, Xingtai JohnDeere pump total Which RE500734 to find, Leshan John Deere 6081 engine oil pan gasket manufacturers wholesale, Guangzhou Qianglu diesel generator set cylinder liners to find, Beihai Qianglu engine oil pan gasket R520844 information, Kowloon John Deere Qianglu 3029 Crankshaft position sensor manufacturers wholesale, Yiyang Qianglu piston ring RE515941 wholesale price, Weinan Qianglu 6090 diesel engine cylinder head gasket agent, Urumqi JohnDeereR106831 intake valve duct supplier, (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6059tf, cd6068tf ) pc2450 (20-jan-98) pn = 166 1g25 engine (cd4045tf) 4 0 4 engine 5 key part no- part name qty serial no- t remarks 1 ar21837 clamp 8 -206997 x 2-hose 2 -206997 x lgth 40mm (1-57 ") mf r83063 3 r119986 line 1 -206997 x od 16mm (0-62") 4 r119985 line 1 -206997 x od 16mm (0-62 ") 5 re38078 oil cooler 1 -185747 x (order re61769 & r122389) behr, 8 plates, plaque s, platten, piastra, placa, hyvel re61769 oil cooler 1 185748-206997 x behr, 8 plates, plaques, platten, piastra, placa, hyvel 6 r70956 washer 1 -185747 x r125508 packing 1 185748-206997 x 7 19h1726 cap screw 1 -206997 x 3/8 "x 2-1 / 4" 8 24m7106 washer 1 -206997 x 10 x 18 x 2-500 mm 9 r53524 clamp 1 -206997 x 10 r99257 washer 1 -206997 x tk 5mm (0-196 " )-r83063 hose 1 -206997 x id x lgth 16mm x 2370mm (0-62 "x 93-30") genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (20-jan-98) 22 -35 pn = 167 1h1 engine (cd4045tf) oil cooler with r121425 adapter, code 5911 refroidisseur d'huile avec adaptateur r121425 oelkuehler mit r121425 adapter, kode 5911 radiatore dell'olio con r121425 adattatore, codice 5911 refrigeardor de aceite con r121425 adapt 5911 oljekylare med r121425 kopplingsanordning, koden 5911 cd37281 -un-02dec94 this parts listing is continued 22-36 genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (20-jan-98) pn = 168 1h2 (cd4045tf) 4 0 4 engine 5 key part no- part name qty serial no- t remarks 1 ar21837 clamp 8 206998- x 2 r83063 hose 2 206998- x (sub for r70438) 3 r121171 line 1 206998- x od 16mm (0 -62 ") 4 r99254 hose 2 206998- x 5 re38078 oil cooler 1 -185747 x behr, 8 plates, plaques, platten, piastra, placa, hyvel, (order re61769 and r122389) re61769 oil cooler 1 185748- x behr, 8 plates, plaques, platten, piastra, placa, hyvel 6 r70956 gasket 1 206998- x (use with re38078) r125508 gasket 1 206998- x (use with re61769) 7 r121172 line 1 206998- x od 16mm (0-62 ") 8 19h1726 cap screw 1 206998- x 3/8 "x 2-1 / 4" 9 24m7106 washer 1 206998- x 10 x 18 x 2-500 mm 10 r53524 clamp 1 206998- x 11 r99257 washer 1 206998- x tk 5mm ( 0-196 ") genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (20-jan-98) 22-37 pn = 169 1h3 engine (cd4045tf) adapter / oil filter, oil cooler code 5911 adaptateur / filtre, refroidisseur d'huile code 5911 adapter / filter, oelkuehler kode 5911 adattatore / filtro, radiatore del l'olio codice 5911 adaptador / filtro, refrigerador de aceite codigo 5911 kopplingsanordning / filter, oljekylare koden 5911 cd39704 -un-02feb96 4 0 4 engine 5 key part no- part name qty serial no- t remarks 1 r121426 gasket 1 206998- x 2 r121425 adapter 1 206998- x 3 19h1732 cap screw 3 206998- x 3/8 "x 1-1 / 4" 4 r54823 adapter 1 206998- x 7/8 "-14unf x 13/16" -16un 5 r99252 threaded nipple 1 206998- x 13/16 "-16un x lgth 62mm (2-44") 6 t19044 oil filter 1 206998- x 22-38 genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (20- jan-98) pn = 170 1h4 engine (cd4045tf) thermostat cover, code 2112 couvercle de thermostat, code 2112 thermostatdeckel, kode 2112 coperchio termostato, codice 2112 tapareda termostato, codigo 2112 skyddskaapa termostat, koden 2112 cd12523 -un-01jan94 4 0 4 engine 5 key part no- part name qty serial no- t remarks 1 19h1800 cap screw 2 x 3/8 "x 1-1 / 2" 2 24h1020 washer 2 x 13/32 "x 23/32" x 0-120 " 3 r97876 cover 1 x synthetic material, materiau compos ite, kunststoffmaterial, materia sintetica, materiales sinteticos, syntetisk material 4 r97877 o-ring 1 x genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (20-jan-98) 22-395 pn = 171 engine (cd4045tf) thermostat, code 2208 thermostat, code 2208 thermostat, kode 2208 termostato, codice 2208 termostato, codigo 2208 termostat, koden 2208 cd37214 -un-01jan94 4 0 4 engine 5 key part no- part name qty serial no- t remarks 1 re501052 thermostat 1 x 82 ° c (181 ° f) (sub for re64354) 22-40 genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (20-jan-98) pn = 172 1h6 engine (cd4045tf) thermostat housing, code 3909 boitier de thermostat, code 3909 thermostatgehaeuse, kode 3909 sede termostato, codice 3909 caja del termostato, codigo 3909 termostathus, koden 3909 cdb37216 -un-20jul95 4 0 4 engine 5 key part no- part name qty serial no- t remarks 1 19h1733 cap screw 2 x 3/8 "x 2-1 / 2" 2 r105806 housing 1 xa = 71mm (2-79 ") 3 15h624 pipe plug 1 x 1/2" -14 npt 4 t19651 hose fitting 1 x 1/4 "-18nptf 5 r54641 gasket 1 x 6 ar21837 clamp 2 x 7 r119987 hose 1 x genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (20-jan- 98) 22-41 pn = 173 1h7 engine (cd4045tf) pulley, code 1317 poulie, code 1317 riemenscheibe, kode 1317 puleggia, codice 1317 polea, codigo 1317 remskiva, koden 1317 cd40204 -un-23may95 4 0 4 engine 5 key part no -part name qty serial no- t remarks 1 19h2473 cap screw 1 x 1/2 "x 1-3 / 4" 2 r109086 spacer 1 x tk x od = 10mm x 44mm (0-393 "x 1-732") 3 r119220 sheave 1 x 4 r81989 sleeve 1 x 5 h35244 ring 1 x 6 26h27 shaft key 1 x 7-cap screw ar x 7/16 "-14unc 22-42 genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf ) pc2450 (20-jan-98) pn = 174 1h8 engine (cd4045tf) flywheel, code 1505 volant, code 1505 schwungrad, kode 1505 volano, codice 1505 volante, codigo 1505 svaenghjul, koden 1505 cd36402 -un-01jan94 4 0 4 engine 5 key part no- part name qty serial no- t remarks 1 19h2993 cap screw 4 x hs, s ae 8, 1/2 "x 1-1 / 2" 2 re56417 flywheel 1 x (marked r120765) 3 r28811 ring gear 1 xz = 129, m 8/10, id 385mm (15-15 ") genset power units (cd3029df , cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (20-jan-98) 22-43 pn = 175 1h9 engine (cd4045tf) flywheel housing, sae 3, 3 holes mouting flange, rh- code 1421 carter de volant, sae 3, bride de fixation a 3 trous a droite, code 1421 schwungradgehaeuse, sae 3, befestigungsflansch mit 3 bohrungen, rechts, kode 1421 carcassavolano, sae 3, flangia di montaggio a 3 fori, a destra, codice 1421 carcasavolante, sa de sujecion a 3 agjeros, a la derecha, codigo 1421 hus svaeghjul, sae 3, monterings flens med 3 haal, hoeger sida, koden 1421 cd35628a -un-22aug95 4 0 4 engine 5 key part no- part name qty serial no- t remarks 1 r120586 housing 1 x 2 r21630 pipe plug 1 x 1/8 "-27npt (7699) 3 15h624 pipe plug 1 x 1/2" -14npt 4 19h2545 cap screw 8 x 3/8 "x 1-3 / 8" 5 19h1923 cap screw 2 x 5/8 "x 5-1 / 2" 6 r131765 plug 1 x (sub for r83555) 7 r97351 gasket 1 x 8 t22867 drain plug na x 3/4 "-16unf 22-44 genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (20-jan-98) pn = 176 engine (cd4045tf) memoranda genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (20-jan-98) 22-45 pn = 177 1h12 engine (cd6059tf / cd6068tf) rocker arm cover, code 1104 cache-culbuteurs, code 1104 ventildeckel, kode 1104 coperchio valvole, codice 1104 tapa de valvula, codigo 1104 ventilkaapa, koden 1104 cd36907 -un-01jan94 6 6 0 0 5 6 engine 9 8 key part no- part name qty serial no- tt remarks 1 re26871 valve cover 1 xx 2 ar100124 screw , with washer 12 xx 3 r75728 gasket 1 xx 4 r90788 plug 1 xx 5 t20328 gasket 1 xx 23-2 genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (30-nov-95) pn = 178 1h13 engine (cd6059tf / cd6068tf) breather, code 2902 reniflard, code 2902 entluefter, kode 2902 sfiatatoio, codice 2902 respiradero, codigo 2902 ventilator, koden 2902 cda36501 -un-02dec94 6 6 0 0 5 6 engine 9 8 key part no -part name qty serial no- tt remarks 1 r56463 o-ring 1 xx 2 r92154 elbow fitting 1 xx 3 at18904 clamp 1 xx 4 r99793 hose 1 xx lgth 889mm (35 ") (order r122401) r122401 hose 1 xx lgth1040mm (40- 94 ") 5 19h2038 cap screw 1 xx 3/8" x 1/2 "6 24m7096 washer 1 xx 10-500 x 18 x 1-600 mm 7 t35699 clamp 1 xx genset power units Hubei JohnDeere intake valve R520223 Where to buy, Yiyang John Deere AT21134 thrust bearing manufacturer price, Guang'an John 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Block RE64354 Manufacturers wholesale, Haikou John Deere PE6068 generator cylinder liner components wholesale, Kashi Qianglu diesel generator set solenoid valve agent, (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (30-nov-95) 23-3 pn = 179 1h14 engine (cd6059tf / cd6068tf) rocker arm / rocker arm shaft / tappet / push rod, code 4901 culbuteur / arbre de culbuteurs / poussoir de soupape / tige de culbuteur, code 4901 kipphebel / kipphebelwelle / ventilstoesgesel / stoessel tergicristallo / alberino dei balancieri / cedente / astina punterie, codice 4901 balancin / eje de balancines / botador / varilla de umpuje, cidigo 4901 vipparm / vipparmsaxel / kamfoeljare / stoetstaang, koden 4901 cd37239 6 0-0-01jan 6-0-01 8 key part no- part name qty serial no- tt remarks 1 r54565 plug 2 xx 2 dd12121 rocker arm shaft 1 xx 3 t20316 washer 2 xx 4 t20314 spring 5 xx 5 19h3031 cap screw 6 xx 3/8 "x 2-1 / 2" 6 r42729 washer 6 xx 7 t20315 support 6 xx 8 re31973 rocker arm 12 xx 9 t20310 pin 12 x lgth 234mm ( 9-21 ") r83429 push rod 12 x lgth 270mm (10-63") 10 t20073 tappet 12 xx 23-4 genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (20-jan-98) pn = 180 1h15 engine (cd6059tf / cd6068tf) cylinder head code 5101 culasse code 5101 zylinderkopf kode 5101 testata del motore codice 5101 culata codigo 5101 cylindertoplock koden 5101 cd38101 -un-01jan94 6 6 0 0 5 6 engine 9 8 key part no- part name qty serial no- tt remarks 1 r85363 cap screw 26 xx 12-7mm x 112mm (0-5 "x 4-41") 2 re48617 cylinder head 1 xx (marked r112747) with valves, avec soupapes, mit ventile, con valvola , con valvula, med ventil 3 cd16284 cap 5 xx od 32-4mm (1-274 ") 4-valve seat 12 xx ord r106829 / r106831 5 r119392 pipe plug 1 xx 1/8" -27npt, with sealant, avec produit d 'etancheite, mit dichtmittel, con materiale di tenuta, con sella dor, med taetningsmedel 6 r114157 engine cylinder head gasket 1 xx genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (30-nov-95) 23-5 pn = 181 1h16 engine (cd6059tf / cd6068tf) valve / valves seat / spring / rotator code 5101 soupape / siege / res *** t / rotateur code 5101 ventil / sitz / feder / drehkoerper kode 5101 valvola / sede / molla / corpo di rotazione codice 5101 valvula / asiento / re *** te / rotador codigo 5101 ventil / saete / fjaeder / vridarnorning koden 5101 cd37204 -un-01jan94 6 6 0 0 5 6 engine 9 8 key part no- part name qty serial no- tt remarks 1 r91889 retainer 24 xx od 11-7mm ( 0-460 ") 2 re60005 rotator 12 xx (sub for re31323) 3 r26125 spring 12 xx 4 re31617 seal 12 xx 5 r106831 valve seat insert 6 xx od 47-2mm (1-858") intake, admission, einlass, aspirazione, admision, insug 6 r98062 intake valve 6 xx std r97490 intake valve ar xx os + 0-381mm (0-015 ") r97491 intake valve ar xx os + 0-762mm (0-030") 7 r106829 valve seat insert 6 xx od 43-1mm (1-696 ") exhaust, echappement, auslass scarico , escape, avgas 8 r90692 exhaust valve 6 xx od std r97492 exhaust valve ar xx os + 0-381mm (0-015 ") r97493 exhaust valve ar xx os + 0-762mm (0-030") 23-6 genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (20-jan-98) pn = 182 1h17 engine (cd6059tf / cd6068tf) without sen *** (water) code 6699 sans capteur (eau) code 6699 ohne messwertgeber (wasser) kode 6699 senza sen *** e (acqua) codice 6699 sin transductor (agua) codigo 6699 utan avkaennare (vatten) koden 6699 cd37310 -un-29sep94 6 6 0 0 5 6 engine 9 8 key part no- part name qty serial no- tt remarks 1 15h584 pipe plug 1 xx 1/2 "-14nptf genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (30-nov-95) 23-7 pn = 183 1h18 engine (cd6059tf / cd6068tf) camshaft, code 4602,4608 arbre a cames, code 4602,4608 nockenwelle, kode 4602,4608 albero a camma, codice 4602,4608 arbol de levas, codigo 4602,4608 kamaxel, koden 4602,4608 cd36017a -un -01jan94 6 6 0 0 5 6 engine 9 8 key part no- part name qty serial no- tt remarks 1 19h2676 cap screw 2 xx 3/8 "x 1" 2 t20072 plate 1 xx 3 26h72 shaft key 1 xx 1/8 "x 5/8" 4 t20070 gear 1 xxz = 48, helicoidal tooth, denture helicoidale, schraegverzahnung, dentatura elicoidale, dentura helicoidal, skruvhju *** rev 5-camshaft 1 xxa = 28mm (1-10 ") marked r79345 ord re53884 23-8 genset power units (cd3029df, cd4039df / tf, cd4045tt, pc6059tf, cd6068tf) pc2450 ( -jan-98) pn = 184 1h19 engine (cd6059tf / cd6068tf) camshaft, kit arbre a cames, jeu de pieces nockenwelle, teilesatz albero a camme, serie pezzi arbol de levas, juego kamaxel, sats cd39802a -un-22jan97 6 6 0 0 5 6 engine 9 8 key part no- part name qty serial no- tt remarks 1 re53884 camshaft 1 xx kit, incl instructions, anleitung, istruzioni, instrucciones, anvisningar 2 26h72 shaft key 1 xx 1/8 "x 5/8" 3-camshaft 1 xxa = 28mm (1-10 "), marked r79345, ord re53884 4 t20073 tappet 12 xx 5 19h2676 cap screw 2 xx 3/8" x 1 ", (sae 8) 6 t20070 gear 1 xxz = 48 7 t20072 plate 1 xx-r119874 bushing ar xx (also order ty633 3) genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (20-jan-98) 23-9 pn = 185 1h20 engine (cd6059tf / cd6068tf) standard cylinder block, kit bloc-cylindres standard, jeu de pieces standard zylinderblock, teilesatz monoblocco standard, serie pizzi bloque de cilindros normal, juego motorblock, sats cd40512 -un-17feb95 this parts listing is continued 23-10 genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6060t (20-jan-98) pn = 186 1h21 engine (cd6059tf / cd6068tf) 6 0 5 engine 9 key part no- part name qty serial no- t remarks 1 re55339 kit 1 x 2 19h2676 cap screw 2 x 3/8 "x 1 "3 t20072 plate 1 x 4 26h72 shaft key 1 x 1/8" x 5/8 "5-camshaft 1 x marked r79345 order kit re53884 6 t20073 tappet 8 x 7 r54802 orifice 4 x 8 r48685 dowel pin 4 x 9 r26650 dowel pin 2 x low 10 19h1726 cap screw 2 x 3/8 "x 2-1 / 4" 11 r108588 stud 1 x lgth 50mm (1-96 "), 3/8" -16nc x 3/8 "-16unc 12 t18891 cap 1 x 13 r26493 bushing 1 x 14-spring 1 x lgth 51mm (2 "), ord re63674 15-valve 1 x lgth 41mm (1-61 "), ord re63674 16 t23474 cap screw 10 x 17 r32214 washer 10 x 18 r65215 bearing cap 4 x 19 r79089 cap 1 x rear 20 r97185 o-ring 1 x 21-cylinder block 1 x marked r116889, ord re55339 22 15h623 pipe plug 1 x 3/8 "-18npt 23 15h665 pipe plug 1 x 3/4" -14nptf use with 15h616 / l62675 24 15h616 pipe bushing 1 x 1 "-11-5nptf x 3 / 4 "-14nptf use with 15h665 l62675 adapter 1 x 1" -11-5nptf x 3/4 "-14nptf use with 15h665 25 r119392 pipe plug 5 x 1/8" -27npt, with sealant, avec produit d'etancheite, mit dichtmittel, con materiale di tenuta, con sellador, med taetningsmedel, (sub for 15h558, this application) 26 r39741 drain plug 1 x 27 u13639 o-ring 1 x 28 r55233 pipe plug 1 x 1/4 "-18npt 29 r119874 bushing 1 x (also order ty6333) 30 15h561 pipe plug 2 x 1/2 "-14npt 31 t23435 threaded nipple 1 x 32 15h562 pipe plug 1 x 1" -11-5nptf 33 14h1076 nut 1 x 3/8 "-16unc, hs sae 8 34 19h2351 cap screw 1 x 1/2 "x 1/2" 35 t24608 washer 1 x 36 r121194 adapter 1 x 1/2 "-13unc x 1/2" -14nptf 37 14h1076 nut 1 x 3/8 "-16unc, hs sae 8 38 at13740 drain valve ar x genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (20-jan-98) 23-11 pn = 187 1h22 engine (cd6059tf / cd6068tf) standard cylinder block, kit for code 4608 bloc-cylindres standard, jeu de pieces pour code 4608 standard zylinderblock, teilesatz fuer kode 4608 monoblocco standard, serie pezzi per codice 4608 bloque de cilindros normal, juego para codigo motorblock, sats foer koden 4608 cd39801c -un-07mar97 this parts listing is continued 23-12 genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (20-jan-98) pn = 188 1h23 engine (cd6059tf / cd6068tf) 6 0 6 engine 8 key part no- part name qty serial no- t remarks 1 re57262 cylinder block 1 x kit, incl instructions, anleitung, istruzioni, instrucciones, anvisningar 2 19h2676 cap screw 2 x 3/8 "x 1 ", (sae 8) 3 t20072 plate 1 x 4 26h72 shaft key 1 x 1/8" x 5/8 "5-camshaft 1 x marked r79345, ord kit re53884 6 t20073 tappet 12 x 7 r54 802 orifice 6 x 8 r48685 dowel pin 4 x 9 r26650 dowel pin 2 x 10 19h1726 cap screw 2 x 3/8 "x 2-1 / 4" 11 r130883 stud 1 x lgth 47mm (1-85 "), 3/8 ", (sub for r108588) lgth 50mm (1-97"), 3/8 "12 t18891 cap 2 x od 16mm (0-63") 13 r26493 bushing 1 x 14-spring 1 x lgth 51mm (2 "), ord re63674 15-valve 1 x lgth 41mm (1-61 "), ord re63674 16 t23474 cap screw 14 x 17 r32214 washer 14 x 18 r65215 bearing cap 6 x 19 r79089 cap 1 x rear 20 r97185 o-ring 1 x 21- cylinder block 1 x marked r112871 / r124853, ord re57262 22 15h623 pipe plug 1 x 3/8 "-18npt 23 15h690 pipe plug 1 x 3/4" -14npt 24 15h616 pipe bushing 1 x 1 "-11-5npt x 3 / 4 "-14npt 25 r119392 pipe plug 7 x 1/8" -27npt, with sealant, avec produit d'etancheite, mit dichtmittel, con materiale di tenuta, con sellador, med taetningsmedel 26 r39741 drain plug 1 x 27 u13639 o-ring 1 x 28 r55233 pipe plug 1 x 1/4 "-18npt 29 15h624 pipe plug 1 x 1/2" -14npt 30 14h1076 nut 1 x 3/8 "31 r115390 bushing ar x 32 re63674 valve ar x kit 33 at13740 drain valve ar x-r119874 bushing ar x (also order ty6333) for camshaft, pour arbre a cames, fuer nockenwelle, per albero a camme, para arbol de levas, foer kamaxel genset power units (cd3029df, cd4039df / cdf, cd4045tf, cd6059tf), cd6068 pc2450 (20-jan-98) 23-13 pn = 189 1h24 engine (cd6059tf / cd6068tf) crankshaft / bearings, code 4701 vilebrequin / demi-coussinets, code 4701 kurbelwelle / lager, kode 4701 albero a gomiti / cuscinetto, codice 4701 ciguenal / cojinete, codigo 4701 vevaxel / lager, koden 4701 cd39155b -un-20jul95 6 0 5 engine 9 key part no- part name qty serial no- t remarks 1 ar67942 seal 1 x front 2 t20046 oil slinger 1 x 3 t20094 gear 1 xz = 24, helicoidal tooth, denture helicoidale, spiralverzahnung, dentutara elicoidale, dentura helicoidal, skruvhju *** rev 4-crankshaft 1 x (a) a = 60mm (2-36 ") marked r108679, steel, acier, stahl, acciaio, acero, staal ord re54130 5 26h72 shaft key 1 x 1/8 "x 5/8" 6 r48685 dowel pin 1 x 7 re44574 seal 1 x rear 8 at21140 bearing 6 x (kit (2) t23214) od std at21110 bearing ar x (a) (kit (2) t23554) us -0-254mm (0-010 ") 9 at21139 bearing 1 x (kit (2) t23215) od std, rear, at21132 bearing ar x (a) (kit (2 ) t23576) us -0-254mm (0-010 ") rear (a) grinding guidelines: ctm8 / ctm3274 23-14 genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (20-jan-98 ) pn = 190 1h25 engine (cd6059tf / cd6068tf) crankshaft / bearings, kit for code 4701 vilebrequin / demi-coussinets, jeu de pieces pour code 4701 kurbelwelle / lager, teilesatz fuer kode 4701 albero a gomiti / cuscinetez per cosice ciguenal / cojinete, juego para codigo 4701 vevaxel / lager, satz foer koden 4701 cda37264 -un-14feb95 6 0 5 engine 9 key part no- part name qty serial no- t remarks 1 re54130 crankshaft ar x kit 2 ar67942 seal 1 x front 3 t20046 oil slinger 1 x 4 t20094 gear 1 xz = 24 5-crankshaft 1 xa = 60mm (2-36 "), marked r108679 steel, acier, stahl, acciaio, acero, staal ord re54130 6 26h72 shaft key 1 x 1 / 8 "x 5/8" 7 r48685 dowel pin 1 x 8 re27352 kit 6 x id standard, (kit (2) t 23214) 9 re60350 kit 1 x id standard, (kit (2) r121413) 10 re13571 kit 1 x tk standard, (kit (4) r78598) 11 re27348 kit 6 x id standard, (kit (2) r72745) connecting rod, bielle, pleuelstange, biella, biela, vevstake 12 re44574 seal 1 x rear 13 r81989 sleeve 1 x 14 h35244 ring 1 x genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (20-jan-98) 23 -14a pn = 191 1i1 engine (cd6059tf / cd6068tf) crankshaft / bearings kit (undersized) for code 4701 vilebreq- demi-couss- jeu de pieces a cotes minorees pour code 4701 kurbelwelle / lager, teilesatz mit untermass fuer kode gomi 4701 albero a -cuscinet, serie pezzi minorazioni per codice 4701 ciguenal / cojinete, juego tamano reducido para codigo 4701 vevaxel / lager, satz unterdimensionerade foer koden 4701 cda37264 -un-14feb95 6 0 5 engine 9 key part no- part name qty serial no- t remark 1 dd15068 kit ar x 2 ar67942 seal 1 x front 3 t20046 oil slinger 1 x 4 t20094 gear 1 xz = 24, helicoidal tooth, denture helicoidale, schraegverzahnung, dent utara elicoidale, dentura helicoidal, skruvhju *** rev 5-crankshaft 1 xa = 60mm (2-36 ") marked" r ", cast iron, fonte, guss, fuso, hierro colado, gjutjarn, ord dd15068 6 26h72 shaft key 1 x 1/8 "x 5/8" 7 r48685 dowel pin 1 x 8 re27353 kit 6 x id -0-254mm (0-010 "), (kit (2) r87750) (sub for at21110) 9 re27351 kit 1 x (kit (2) r87749) us -0-254mm (0-010 ") 10 re13571 kit 1 x (kit (4) r78598) tk std 11 re27349 kit 6 x (kit (2) r87748) us -0-254mm ( 0-010 ") connecting rod, bielle, pleuelstange, biella, biela, vevstake 12 re44574 seal 1 x rear 13 r81989 sleeve 1 x 14 h35244 ring 1 x 23-14b genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (20-jan-98) pn = 192 1i2 engine (cd6059tf / cd6068tf) crankshaft / bearings, code 4701 vilebrequin / demi-coussinets, code 4701 kurbelwelle / lager, kode 4701 albero a gomiti / cuscinetto, conalice701 cojinete, codigo 4701 vevaxel / lager, koden 4701 cd39534 -un-14feb95 6 0 6 engine 8 key part no- part name qty serial no- t remarks 1 ar67942 seal 1 x front 2 t20046 oil slinger 1 x 3 t20094 gear 1 xz = 24 4-crankshaft 1 x (a) a = 60mm (2-36 "), marked r104523 ord kit re500340 5 26h72 shaft key 1 x 1/8" x 5 / 8 "6 r48685 dowel pin 1 x 7 re44574 seal 1 x rear 8 re27352 kit 6 x id standard, (kit (2) t23214) re27353 kit ar x (a) id -0-254mm (0-010") (kit ( 2) r87750) re27360 kit ar x (a) id -0-508mm (0-020 ") (kit (2) r87756) re27368 kit ar x (a) id -0-762mm (0-030") (kit ( 2) r87759) 9 re57279 bearing 1 x id standard, (kit (2) r121413) re27351 kit ar x (a) id -0-254mm (0-010 ") (kit (2) r87749) re27359 kit ar x (a ) id -0-508mm (0-020 ") (kit (2) r87755) re27366 kit ar x (a) id -0-762mm (0-030") (kit (2) r87758) 10 re13571 kit 1 x tk standard, (kit (4) r78598) ar95932 kit ar x tk + 0-17mm (0-007 ") (kit (3) r64851) (a) grinding guidelines: ctm8 / ctm3274 genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (20-jan-98) 23-15 pn = 193 1i3 engine (cd6059tf / cd6068tf) crankshaft / bearings, kit for code 4701 vilebrequin / demi-coussine ts, jeu de pieces pour code 4701 kurbelwelle / lager, teilesatz fuer kode 4701 albero a gomiti / cuscinetto, serie pezzi per codice 4701 ciguenal / cojinete, juego para codigo 4701 vevaxel / lager, satz foer koden 4701 cda3795264 6 engine 8 key part no- part name qty serial no- t remarks 1 re500340 crankshaft ar x kit, (sub for re57438) 2 ar67942 seal 1 x front 3 t20046 oil slinger 1 x 4 t20094 gear 1 xz = 24 5-crankshaft 1 xa = 60mm (2-36 "), marked r104523 / r121027, ord re500340 6 26h72 shaft key 1 x 1/8" x 5/8 "7 r48685 dowel pin 1 x 8 at21140 bearing 6 x id standard, (kit (2 ) t23214) 9 ar81786 bearing 1 x id standard, (kit (2) r121413) 10 re13571 kit 1 x tk standard, (kit (4) r78598) 11 re47867 bearing 6 x id standard, (kit (2) r72745) connecting rod , bielle, pleuelstange, biella, biela, vevstake 12 re44574 seal 1 x rear 13 r81989 sleeve 1 x 14 h35244 ring 1 x 23-15a genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (20-jan -98) pn = 194 1i4 engine (cd6059tf / cd 6068tf) crankshaft / bearings kit (undersized) for code 4701 vilebreq- demi-couss- jeu de pieces a cotes minorees pour code 4701 kurbelwelle / lager, teilesatz mit untermass fuer kode 4701 albero a gomi-cuscinet, serie pezzi minorazioni per codice / cojinete, juego tamano reducido para codigo 4701 vevaxel / lager, satz unterdimensionerade foer koden 4701 cda37264 -un-14feb95 6 0 6 engine 8 key part no- part name qty serial no- t remarks 1 dd15341 crankshaft ar x kit 2 ar67942 seal 1 x front 3 t20046 oil slinger 1 x 4 t20094 gear 1 xz = 24 5-crankshaft 1 xa = 60mm (2-36 "), marked" r ", ord dd15341 6 26h72 shaft key 1 x 1/8" x 5/8 "7 r48685 dowel pin 1 x 8 re27353 kit 6 x id -0-254mm (0-010"), (kit (2) t23554) 9 ar81788 bearing 1 x id -0-254mm (0-010 "), (kit (2) r64848) 10 re13571 kit 1 x tk = standard, (kit (4) r78598) 11 ar97653 bearing 6 x id -0-254mm (0-010 "), (kit (2) r73596) connecting rod, bielle, pleuelstange, biella, biela, vevstake 12 re44574 seal 1 x rear 13 r81989 sleev e 1 x 14 h35244 ring 1 x genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (20-jan-98) 23-15b pn = 195 1i5 engine (cd6059tf / cd6068tf) thrust bearings, kit coussinets de palier de butee, jeu de pieces drucklager, teilesatz cuscinetto di spallamento, serie pezzi rodiamento axial, juego trycklager, sats cd39161 -un-01jan94 6 6 0 0 5 6 engine 9 8 key part no- part name qty serial no- tt remarks 1 re57279 bearing 1 xx (a) (kit (2) r121413) (sub for re27350) (kit (2) r83381 / r100809) id std re27351 kit ar xx (kit (2) r87749) us -0-254mm (0- 010 ") re27359 kit ar xx (a) (kit (2) r87755) us -0-508mm (0-020") re27366 kit ar xx (a) (kit (2) r87758) us -0-762mm (0- 030 ") 2 re13571 kit 1 xx (kit (4) r78598) (sub for re13571) (kit (3) r78598) tk std ar95932 kit ar xx (kit (3) r64851) os + 0-17mm (0-007" ) (a) grinding guidelines: ctm8 / ctm3274 23-16 genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (20-jan-98) pn = 196 1i6 engine (cd6059tf / cd6068tf) connect ing rod / bearings, code 4804, 4808 bielle / coussinets, code 4804, 4808 pleuelstange / lager, kode 4804, 4808 biella / cuscinetto, codice 4804, 4808 biela / cojinetes, codigo 4804, 4808 vevstake / lager, koden 4804, 4808 cd40214 -un-23may95 6 6 0 0 5 6 engine 9 8 key part no- part name qty serial no- tt remarks 1 re42733 connecting rod 6 x (marked r113612) (4808) re53716 connecting rod 6 x (marked r116851) (4804) 2 r80033 screw 2 x (4808) r74195 screw 2 x (4804) 3 re63913 piston pin ar xx 4 r54114 snap ring 12 xx packg (6) 5-piston pin 6 xx od 41mm (1-62 "), ord re63913 6- bushing 1 xx ord re63913 7 re27348 kit 6 x (a) id standard, (kit (2) r83379) re27349 kit ar x (a) id -0-254mm (0-010 ") (kit (2) r87748) re27358 kit ar x (a) id -0-508mm (0-020 ") (kit (2) r87754) re27364 bearing kit ar x (a) id -0-762mm (0-030") (kit (2) r87757) at21138 bearing 6 x (a) id standard, (kit (2) t20011) at21124 bearing ar x (a) id -0-254mm (0-010 ") (kit (2) t23568) re47867 bearing 6 x (a) id standard , (kit (2) r833 79) ar97653 bearing ar x (a) id -0-254mm (0-010 ") (kit (2) r87748) ar97654 bearing ar x (a) id -0-508mm (0-020") (kit (2) r73597) ar97655 bearing ar x (a) id -0-762mm (0-030 ") (kit (2) r73598) (a) grinding guidelines: ctm8 / ctm3274 genset power units (cd3029df, cd4039df / tf, cd4045tf, cd6059tf, cd6068tf) pc2450 (20-jan-98) 23-17 pn=197 1i7 engine (cd6059tf/cd6068tf) liner/piston, code 4804,4808 chemise/piston, code 4804,4808 buechse/kolben, kode 4804,4808 camica motore/ pistone, codice 4804,4808 camisa de cilindro/piston, codigo 4804,4808 cylinderfoder/kolv, koden 4804,4808 cd40213 -un-23may95 6 6 0 0 5 6 engine 9 8 key part no- part name qty serial no- tt remarks 1 re22678 piston-liner kit ar x (4808) re53073 piston-liner kit ar x (4804) 2 re66820 piston ring kit 1 xx packg (3) (sub for re15674) 3 - piston 1 x marked re19278, ord re22678 (4808) - piston 1 x marked re48469, ord re53073 (4804) 4 r131575 cylinder liner 1 xa=196mm (7-71") (sub for r80724) (4808) r115336 line 1 xa=218mm (8-58") (sub for r80500) (4804) 5 ar65507 o-ring kit 1 xx packg (3) 6 cd15466 shim ar xx tk 0-05mm (0-002") r65833 shim ar xx tk 0-10mm (0-004") 23-18 genset power units (cd3029df,cd4039df/tf,cd4045tf,cd6059tf,cd6068tf) pc2450 (20-jan-98) pn=198 1i8 engine (cd6059tf/cd6068tf) without switch (oil) code 7699 sans interupteur (huile) code 7699 ohne schalter (oel) kode 7699 senza interruttore (olio) codice 7699 sin interruptor (aceite) codigo 7699 utan kontakt (olja) koden 7699 cd37313 -un-17feb95 6 6 0 0 5 6 engine 9 8 key part no- part name qty serial no- tt remarks 1 15h638 pipe plug 1 xx 1/8"-27nptf genset power units (cd3029df,cd4039df/tf,cd4045tf,cd6059tf,cd6068tf) pc2450 (20-jan-98) 23-19 pn=199 1i9 engine (cd6059tf/cd6068tf) oil pan, drain valve, code 1903 carter d'huile, robinet de vidange, code 1903 oelwanne, ablasshahn, kode 1903 coppa dell'olio, rubinetto di sarico, codice 1903 carter de aceite, grifo de vaciado, codigo 1903 oljetraag, avtappningskran, koden 1903 cd40006 -un-24oct95 6 6 0 0 5 6 engine 9 8 key part no- part name qty serial no- tt remarks 1 r97344 gasket 1 xx 2 - oil pan 1 xx marked r93545, order r113577,r27474,r47151, r120247,t20098,r113611&ty9374 3 24m7106 washer 36 xx 10 x 18 x 2-500 mm 4 19h2552 cap screw 34 xx 3/8" x 1-1/8" 5 19h1732 cap screw 2 xx 3/8" x 1-1/4" 6 15h584 pipe plug 2 xx 1/2" -14npt 7 15h602 elbow fitting 1 xx 1/2"-14npt x 1/2-14npt 8 re59019 shut-off valve 1 xx 1/2"x 1/2" 23-20 genset power units (cd3029df,cd4039df/tf,cd4045tf,cd6059tf,cd6068tf) pc2450 (20-jan-98) pn=200 1i10 engine (cd6059tf/cd6068tf) oil pan (conversion parts) carter d'huile (piece de conversion) oelwanne (umbauteile) coppa dell'olio (parti conversione) carter de aceite (piezas de modificacion) oljetrag (ombyggnadsdelar) cd39531 -un-01jan94 6 6 0 0 5 6 engine 9 8 key part no- part name qty serial no- tt remarks 1 r97344 gasket 1 xx 2 r113577 oil pan 1 xx 3 24m7106 washer 36 xx 10 x 18 x 2-500 mm 4 19h2552 cap screw 34 xx 3/8" x 1-1/8" 5 19h3065 cap screw 2 xx 3/ 8" x 2" 6 t20098 drain plug 1 xx 7/8"-20unf 7 r120247 ring 1 xx copper, cuivre, kuffer, rame, cobre, koppar 8 r27474 drain plug 1 xx 7/8"-14unf 9 r47151 o-ring 1 xx 10 r113611 fitting 1 xx 7/8"-20unf x 1/2"-14npt 11 ty9374 sealant ar xx loctite 592, 6ml (0-2 oz) ty9375 sealant ar xx loctite 592, 50ml (1-7 oz) genset power units衡阳衡东县帕金斯4008TAG2配件网上商城,山南浪卡子县德国道依茨配件哪里买多少钱一套?,临沧云县卡特3512机油滤芯供应服务商?,蚌埠怀远县奥林匹亚GEP100-400KW发电机缸套供应服务商?,山西吕梁孝义P771522唐纳森滤清器正品配件,南充嘉陵沃尔沃发动机活塞冷却喷嘴认准指定代理商,巴南威尔信进口柴油发电机配件批发商,永州冷水滩沃尔沃工程机械柴油机缸体曲轴前油封供应服务商?,servicegard is a trademark of deere & company 05 180 3 dpsg,ouo1004,2739 –19–26apr00–2/4 water vacuum gauge kit d05022st used to test air filter restriction indica tor switch dpsg,ouo1004,2739 –19–26apr00–3/4 turbocharger shield jdg576 cover turbocharger inlet when testing engine with air filter system removed dpsg,ouo1004,2739 –19–26apr00–4/4 air regulator with gauge pressurize wastegate actuator to test operation of wastegate ctm104 (11jul02) 05-180-3 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=559 diagnostic service tools 05 180 4 ctm104 (11jul02) 05-180-4 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=560 group 190 dealer fabricated service tools rg,199,jw7719 –19–25nov97–1/1 how to make tools these tools can be made in a service shop using common shop tools&locally obtained materials 05 190 1 rg,199,jw7720 –19–23may00–1/1 dfrg3—cylinder liner holding fixture rg10743 –un–07jun00 cylinder liner holding fixture 1—254 0 mm (10 in ) 7—12 7 mm (0 5 in ) 13—0 328 in drill through 19—101 6 mm (4 in ) 2—127 0 mm (5 in ) 8—31 8 mm (1 25 in ) 14—5/16 in —18 tap 20— 111 25 mm (4 38 in ) 3—38 1 mm (1 5 in ) 9—63 5 mm (2 5 in ) 15—2 (assemblies above) used 21—60 45 mm (2 38 in ) 4—405 4 mm (16 in ) 10—25 4 mm (1 in ) 16—304 8 mm (12 in ) 22—5/16 in x 1 in cap screw 5—330 2 mm (13 in ) 11—6 35 mm (0 25 in ) 17—5/16 in —18 tap 23—38 1 mm (1 5 in ) angle 6—9 52 mm (0 38 in ) 12—152 4 mm (6 in ) 18—69 85 mm (2 75 in ) radius iron ctm104 (11jul02) 05-190-1 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=561 dealer fabricated service tools 05 190 2 rg,199,jw7720 –19–25nov97–1/1 dfrg5—injection pump front plate timing mark transfer tool rg9056 –un–16mar98 dfrg-5 material—aluminum this template is used to transfer the injection pump timing mark from the engine's original front plate to the replacement front plate (which does not have the mark) refer to section 02, group 050 for procedure to use this tool ctm104 (11jul02) 05-190-2 powertech? 4 5 l & 6 8 l diesel e ngines 071102 pn=562 dealer fabricated service tools 05 190 3 dpsg,ouo1004,132 –19–23may00–1/1 engine oil dipstick tube driver (6010—6910 series tractor engines) rg9145 –un–19may98 6010 series tractor oil dipstick driver a—inside diameter 9 75—10 b—length of tubing 146 mm c—tubing wall thickness 3 d—steel tubing 12 5 mm (0 50 mm (0 38—0 39 in ) (5 75 in ) mm (0 12 in ) in ) this tool is required to install the straight engine oil dipstick tube in engine block on 6010—6910 tractors for service procedure to use this tool, refer to section 02, group 060 ctm104 (11jul02) 05-190-3 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=563 dealer fabricated service tools 05 190 4 ctm104 (11jul02) 05-190-4 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=564 section 06 specifications contents page group 200—repair&general oem specifications unified inch bolt&cap screw torque values 06-200-1 metric bolt&cap screw torque values 06-200-2 general oem engine specifications 06-200-3 engine rebuild specifications 06-200-5 cylinder head&valves specifications (two-valve head) 06-200-6 cylinder head&valves specifications (four-valve head) 06-200-10 cylinder block, liners, pistons,&rods specifications 06-200-14 crankshaft, main bearings,&flywheel specifications 06-200-21 camshaft, balancer shafts&timing gear train specifications 06-200-24 lubrication system specifications 06-200-29 06 cooling system specifications 06-200-32 air intake&exhaust system specifications 06-200-35 starting&charging systems specifications 06-200-36 group 210—diagnostic specifications engine diagnostic specifications 06-210-1 dynamometer test specifications 06-210-1 intake manifold pressure (turbocharger boost) specifications 06-210-14 effects of altitude&temperature on engine performance 06-210-38 ctm104 (11jul02) 06-1 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=1 contents 06 ctm104 (11jul02) 06-2 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=2 group 200 repair&general oem specifications 06 200 1 dx,torq1 –19–20jul94–1/1 unified inch bolt&cap screw torque values ts1656 –19–02apr97 ctm104 (11jul02) 06-200-1 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=567 repair&general oem specifications 06 200 2 dx,torq2 –19–20jul94–1/1 metric bolt&cap screw torque values ts1657 –19–02apr97 ctm104 (11jul02) 06-200-2 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=568 repair&general oem specifications 06 200 3 dpsg,ouo1004,102 –19–28apr98–1/2 general oem engine specifications tier i engines item engine 4045df150 4045tf150 4045tf250 4045hf150 6068df150 6068tf150 6068tf250 6068hf150 6068hf250 number of cylinders 4 4 4 4 6 6 6 6 6 bore 106 mm 106 mm 106 mm 106 mm 106 mm 106 mm 106 mm 106 mm 106 mm (4 19 in ) (4 19 in ) (4 19 in ) (4 19 in ) (4 19 in ) (4 19 in ) (4 19 in ) (4 19 in ) (4 19 in ) stroke 127 mm 127 mm 127 mm 127 mm 127 mm 127 mm 127 mm 127 mm 127 mm ( 5 0 in ) (5 0 in ) (5 0 in ) (5 0 in ) (5 0 in ) (5 0 in ) (5 0 in ) (5 0 in ) (5 0 in ) displacement 4 5 l 4 5 l 4 5 l 4 5 l 6 8 l 6 8 l 6 8 l 6 8 l 6 8 l (276 cu (276 cu (276 cu (276 cu (414 cu (414 cu (414 cu (414 cu (414 cu in ) in ) in ) in ) in ) in ) in ) in ) in ) compression 17 6:1 17 0:1 17 0:1 17 0:1 17 6:1 17 0:1 17 0:1 17 0:1 17 0:1 max crank pressure 0 5 kpa 0 5 kpa 0 5 kpa 0 5 kpa 0 5 kpa 0 5 kpa 0 5 kpa 0 5 kpa 0 5 kpa (2 h2o) (2 h2o) (2 h2o) (2 h2o) (2 h2o) (2 h2o) 2 h2o) (2 h2o) (2 h2o) governor regulation 7—10 % 7—10 % 7—10 % 7—10 % 7—10 % 7—10 % 7—10 % 7—10 % 7—10 % (industrial) governor regulation 5 % 5 % 5 % 5 % 5 % 5 % 5 % 5 % 5 % (generator) oil pressure rated 345 kpa 345 kpa 345 kpa 345 kpa 345 kpa 345 kpa 345 kpa 345 kpa 345 kpa speed (50 psi) (50 psi) (50 psi) (50 psi) (50 psi) (50 psi) (50 psi) (50 psi) (50 psi) oil pressure low idle 105 kpa 105 kpa 105 kpa 105 kpa 105 kpa 105 kpa 105 kpa 105 kpa 105 kpa (15 psi) (15 psi) (15 psi) (15 psi) (15 psi) (15 psi) (15 psi) (15 psi) (15 psi) length 861 0 mm 861 0 mm 861 0 mm 861 0 mm 1117 mm 1117 mm 1117 mm 1116 mm 1141 mm (33 9 in ) (33 9 in ) (33 9 in ) (33 9 in ) (44 0 in ) (44 0 in ) (44 0 in ) (43 9 in ) (44 9 in ) width 598 mm 598 mm 598 mm 598 mm 598 mm 598 mm 598 mm 623 mm 623 mm (23 5 in ) (23 5 in ) (23 5 in ) (23 5 in ) (23 5 in ) (23 5 in ) (23 5 in ) (24 5 in ) (24 5 in ) height 854 mm 980 mm 980 mm 980 mm 956 mm 984 mm 984 mm 1009 mm 1009 mm (33 6 in ) (38 6 in ) (38 6 in ) (38 6 in ) (37 6 in ) (38 7 in ) (38 7 in ) (39 7 in ) (39 7 in ) weight 387 kg 396 kg 396 kg 396 kg 522 kg 533 kg 533 kg 550 kg 568 kg (851 lb) (872 lb) (872 lb) (872 lb) (1149 lb) (1172 lb) (1172 lb) (1210 lb) (1250 lb) continued on next page ctm104 (11jul02) 06-200-3 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=569 repair&general oem specifications 06 200 4 dpsg,ouo1004,102 –19–28apr98–2/2 tier ii engines (two-valve head design) item 4045tf275 4045hf275 6068tf275 6068hf275 number of cylinders 4 4 6 6 bore 106 mm (4 19 in ) 106 mm (4 19 in ) 106 mm (4 19 in ) 106 mm (4 19 in ) stroke 127 mm (5 0 in ) 127 mm (5 0 in ) 127 mm (5 0 in ) 127 mm (5 0 in ) displacement 4 5 l 4 5 l 6 8 l 6 8 l (276 cu in ) (276 cu in ) (414 cu in ) (414 cu in ) compression ratio 17 0:1 17 0:1 17 0:1 17 0:1 max crank pressure 0 5 kpa 0 5 kpa 0 5 kpa 0 5 kpa (2 h2o) (2 h2o) (2 h2o) (2 h2o) governor regulation (industrial) 7—10 % 7—10 % 7—10 % 7—10 % governor regulation (generator) 5 % 5% 5% 5 % oil pressure at rated speed, full 345 kpa (50 psi) 345 kpa (50 psi) 345 kpa (50 psi) 345 kpa (50 psi) load (± 15 psi) oil pressure at low idle (minimum) 105 kpa (15 psi) 105 kpa (15 psi) 105 kpa (15 psi) 105 kpa (15 psi) length 860 mm (33 9 in ) 860 mm (33 9 in ) 1119 mm (43 9 in ) 1123 mm (44 2 in ) width 612 mm (24 1 in ) 612 mm ( 24 1 in ) 623 mm (24 5 in ) 623 mm (24 5 in ) height 994 mm (39 1 in ) 994 mm (39 1 in ) 1012 mm (39 9 in ) 1015 mm (40 0 in ) weight 451 kg (993 lb) 451 kg (993 lb) 587 kg (1290 lb) 587 kg (1290 lb) tier ii engines (four-valve head design) item 4045hf475 6068hf475 number of cylinders 4 6 bore 106 mm (4 19 in ) 106 mm (4 19 in ) stroke 127 mm (5 0 in ) 127 mm (5 0 in ) displacement 4 5 l 6 8 l (276 cu in ) (414 cu in ) compression ratio 17 0:1 17 0:1 max crank pressure 0 5 kpa 0 5 kpa (2 h2o) (2 h2o) governor regulation (industrial) 7—10 % 7—10 % governor regulation (generator) 5% 5 % oil pressure at rated speed, full load (± 15 psi) 345 kpa (50 psi) 345 kpa (50 psi) oil pressure at low idle (minimum) 105 kpa (15 psi) 105 kpa (15 psi) length 860 mm (33 9 in ) 1123 mm (44 2 in ) width 612 mm (24 1 in ) 608 mm (23 9 in ) height 994 mm (39 1 in ) 1044 mm (41 1 in ) weight 451 kg (993 lb) 587 kg (1290 lb) ctm104 (11jul02) 06-200-4 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=570 repair&general oem specifications dpsg,ouo1004,2706 –19–26apr00–1/1 06 engine rebuild specifications item measurement specification d05226st special adapter to torque 135 n?m (100 lb-ft) mounting hub sae grade 8 socket-head-screws 628351 engine adapter to the special torque 135 n?m (100 lb-ft) adapter sae grade 8 cap screws engine lift strap cap screws torque 170 n?m (125 lb-ft) engine repair stand m12 cap torque 140 n?m (105 lb-ft) screws engine repair stand m14 cap torque 225 n?m (165 lb-ft) screws 200 5 1part of jt07268 engine repair stand adapter kit ctm104 (11jul02) 06-200-5 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=571 repair&general oem specifications 06 200 6 dpsg,ouo1004,2710 –19–18jun02–1/4 cylinder head&valves specifications (two-valve head) item measurement specification intake valve clearance checking clearance 0 31—0 38 mm (rocker arm-to-valve tip) (engine (0 012—0 015 in ) cold) exhaust valve clearance checking clearance 0 41—0 48 mm (rocker arm-to-valve tip) (engine (0 016—0 019 in ) cold) intake valve clearance adjustment clearance 0 36 mm (0 014 in ) (rocker arm-to-valve tip) (engine cold) exhaust valve clearance adjustment clearance 0 46 mm (0 018 in ) (rocker arm-to-valve tip) (engine cold) rocker arm adjusting screw jam torque 27 n?m (20 lb-ft) nut intake valves lift 11 77—12 21 mm (0 463—0 481 in ) wear limit 11 34 mm (0 447 in ) exhaust valves lift 11 51—11 94 mm (0 453—0 470 in ) wear limit 11 08 mm (0 436 in ) rocker arm assembly 46 mm (1 81 in ) compressed spring tension 18—27 n (4—6 lb-force) height spring compressed height 46 mm @ 18—27 n (1 81 in @ 4—6 lb-force) shaft od 19 99—20 02 mm (0 787—0 788 in ) wear limit 19 94 mm (0 785 in ) shaft support maximum id 20 17 mm (0 794 in ) ctm104 (11jul02) 06-200-6 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=572 continued on next page repai r&general oem specifications 06 200 7 dpsg,ouo1004,2710 –19–18jun02–2/4 item measurement specification bore id 20 07—20 12 mm (0 790—0 792 in ) wear limit 20 17 mm (0 794 in ) fuel supply pump push rod od 9 891—9 917 mm (0 3894—0 3904 in ) fuel supply pump push rod bore in id 10 00—10 05 mm block (0 3937—0 3957 in ) camshaft follower od 31 61—31 64 mm (1 245—1 246 in ) intake valves recess in cylinder head 0 61—1 11 mm (0 024—0 044 in ) wear limit 1 63 mm (0 064 in ) exhaust valve recess in cylinder head 1 22—1 72 mm (0 048—0 068 in ) wear limit 2 26 mm (0 089 in ) valve springs spring free length 0 n (0 height 54 0 mm (2 125 in ) lb-force)1 spring compressed 240—280 n height 46 0 mm (1 81 in ) (54—62 lb-force) spring compressed 590—680 n height 34 5 mm (1 36 in ) (133—153 lb-force) intake valve head od 46 47—46 73 mm (1 830—1 840 in ) exhaust valve head od 42 37—42 63 mm (1 668—1 678 in ) intake valve stem od 7 864—7 884 mm (0 3096—0 3104 in ) 1 free length may vary slightly between valve springs ctm104 (11jul02) 06-200-7 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=573 continued on next page repair&general oem specifications 06 200 8 dpsg,ouo1004,2710 –19–18jun02–3/4 item measurement specification exhaust valve stem od 7 848—7 874 mm (0 3090—0 3100 in ) valve face maximum runout 0 038 mm (0 0015 in ) (intake&exhaust) valves face angle 29 25° ± 0 25° cylinder head flatness maximum acceptable out-of-flat for 0 08 mm (0 003 in ) entire length/width maximum acceptable out-of-flat for 0 03 mm (0 001 in ) every 150 mm [5 90 in ] new cylinder head thickness 104 87—105 13 mm (4 129—4 139 in ) minimum acceptable thickness 104 24 mm (4 104 in ) combustion face surface finish 0 7—3 2 micrometers (surface grind only) (aa) (31—125 micro-in ) maximum wave depth 0 012 mm (0 0005 in ) maximum material remova l for 0 76 mm (0 030 in ) resurfacing valve guide bore (new) id 7 912—7 938 mm (0 312—0 313 in ) valve guide-to-valve stem (new) clearance 0 05—0 10 mm (0 002—0 004 in ) wear limit 0 15 mm (0 006 in ) valve seat grinding seat angle 30° valve seat width 1 50—2 00 mm (0 059—0 079 in ) maximum valve seat runout 0 08 mm (0 003 in ) cylinder liner height above block 0 030—0 100 mm (0 001—0 004 in ) maximum permissible height 0 05 mm (0 002 in ) difference at nearest point of two adjacent liners,/within a single liner cylinder head cap screws step 1—initial torque 100 n?m (75 lb-ft) step 2—second torque 150 n?m (110 lb-ft) ctm104 (11jul02) 06-200-8 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=574 continued on next page repair&general oem specifications dpsg,ouo1004,2710 –19–18jun02–4/4 item measurement specification step 3—verify (after 5 minutes) torque 150 n?m (110 lb-ft) step 4—final torque-turn tighten each screw an ad ditional 60° ± 10° rocker arm support studs torque 60 n?m (44 lb-ft) rocker arm cover nuts (two-valve torque 35 n?m (26 lb-ft) head) 06 200 9 ctm104 (11jul02) 06-200-9 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=575 repair&general oem specifications 06 200 10 ouo1089,000023e –19–18jun02–1/4 cylinder head&valves specifications (four-valve head) item measurement specification intake valve clearance checking clearance 0 31—0 38 mm (0 012—0 015 in ) (rocker arm-to-bridge) (engine cold) exhaust valve clearance checking clearance 0 41—0 48 mm (0 016—0 019 in ) (rocker arm-to-bridge) (engine cold) intake valve clearance adjustment clearance 0 36 mm (0 014 in ) (rocker arm-to-bridge) (engine cold) exhaust valve clearance adjustment clearance 0 46 mm (0 018 in ) (rocker arm-to-bridge) (engine cold) rocker arm adjusting screw jam torque 27 n?m (20 lb-ft) nut intake valves lift 9 03—9 43 mm (0 356—0 371 in ) wear limit 8 70 mm (0 343 in ) exhau st valves lift 9 32—9 72 mm (0 367—0 383 in ) wear limit 9 00 mm (0 354 in ) valve bridge pocket-to-pocket variation 0 1 mm (0 004 in ) (maximum) rocker arm assembly 46 mm (1 81 in ) compressed spring tension 18—27 n (4—6 lb-force) height spring compressed height 46 mm @ 18—27 n (1 81 in @ 4—6 lb-force) shaft od 19 962—20 038 mm (0 786—0 789 in ) wear limit 19 91 mm (0 784 in ) ctm104 (11jul02) 06-200-10 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=576 continued on next page repair&general oem specifications 06 200 11 ouo1089,000023e –19–18jun02–2/4 item measurement specification rocker arm bore id 20 065—20 115 mm (0 790—0 792 in ) wear limit 20 16 mm (0 794 in ) fuel supply pump push rod od 9 891—9 917 mm (0 3894—0 3904 in ) fuel supply pump push rod bore in id 10 00—10 05 mm block (0 3937—0 3957 in ) camshaft follower od 31 61—31 64 mm (1 245—1 246 in ) intake valves recess in cylinder head 0 77—1 27 mm (0 030—0 050 in ) wear limit 1 77 mm (0 070 in ) exhaust valve recess in cylinder head 0 81—1 31 mm (0 032—0 052 in ) wear limit 1 81 mm (0 071 in ) intake&exhaust valves maximum variation for a pair of 0 3 mm (0 012 in ) valves (per cylinder) valve springs spring free length 0 n (0 height 46 15 mm (1 82 in ) lb-force)1 spring compressed 166 n (37 32 height 37 21 mm (1 46 in ) lb-force) spring compressed 356 n (80 03 height 27 01 mm (1 06 in ) lb-force) intake valve head od 36 87—37 13 mm (1 452—1 462 in ) exhaust valve head od 35 87—36 13 mm (1 412—1 422 in ) 1free length may vary slightly between valve springs ctm104 (11jul02) 06-200-11 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=577 continued on next page repair&general oem specifications 06 200 12 ouo1089,000023e –19–18jun02–3/4 item measurement specification intake valve stem od 6 987—7 013 mm (0 2750—0 2761 in ) exhaust valve stem od 6 9 84—7 000 mm (0 2749—0 2756 in ) valve face maximum runout 0 038 mm (0 0015 in ) (intake&exhaust) cylinder head flatness maximum acceptable out-of-flat for 0 08 mm (0 003 in ) entire length/width maximum acceptable out-of-flat for 0 03 mm (0 001 in ) every 150 mm (5 90 in ) new cylinder head thickness 104 87—105 13 mm (4 129—4 139 in ) minimum acceptable thickness 104 24 mm (4 104 in ) combustion face surface finish 0 7—3 2 micrometers (surface grind only) (aa) (31—125 micro-in ) maximum wave depth 0 012 mm (0 0005 in ) maximum material removal for 0 76 mm (0 030 in ) resurfacing valve guide bore (new) id 7 041—7 067 mm (0 277—0 278 in ) intake valve guide-to-valve stem clearance 0 03—0 08 mm (new) (0 0012—0 0031 in ) exhaust valve guide-to-valve stem clearance 0 04—0 09 mm (new) (0 0016—0 0035 in ) intake&exhaust valve clearance 0 15 mm guide-to-valve stem (wear limit) (0 0059 in ) cylinder liner height above blo ck 0 030—0 100 mm (0 001—0 004 in ) maximum permissible height 0 05 mm (0 002 in ) difference at nearest point of two adjacent liners,/within a single liner cylinder head cap screws step 1—initial torque 100 n?m (75 lb-ft) ctm104 (11jul02) 06-200-12 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=578 continued on next page repair&general oem specifications 06 200 13 ouo1089,000023e –19–18jun02–4/4 item measurement specification step 2—second torque 150 n?m (110 lb-ft) step 3—verify (after 5 minutes) torque 150 n?m (110 lb-ft) step 4—final torque-turn tighten each screw an additional 60° ± 10° (see torque-turn method for proper torque in this group ) glow plug torque 15 n?m (11 lb-ft) rocker arm carrier screws torque 60 n?m (44 lb-ft) rocker arm shaft end clamps torque 36 n?m (27 lb-ft) rocker arm shaft clamps torque 60 n?m (44 lb-ft) rocker arm cover nuts (four-valve torque 7 n?m (62 lb-in ) head) glow plug harness rail screws torque 11 n?m (8 lb-ft ) heat shield-to-cylinder head screws torque 60 n?m (44 lb-ft) heat shield-to-rocker arm cover torque 10 n?m (7 lb-ft) screws ctm104 (11jul02) 06-200-13 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=579 repair&general oem specifications 06 200 14 dpsg,ouo1004,2714 –19–18jun02–1/7 cylinder block, liners, pistons,&rods specifications item measurement specification piston rings—4045df, tf150 and 6068df, tf150 engines no 1 compression end gap 0 33—0 58 mm (0 013—0 023 in ) no 2 compression end gap 1 24—1 49 mm (0 049—0 059 in ) no 3 oil control end gap 0 30—0 56 mm (0 011—0 022 in ) piston rings—4045tf250 and 6068tf250 engines no 1 compression end gap 0 33—0 64 mm (0 013—0 025 in ) no 2 compression end gap 0 75—1 00 mm (0 030—0 039 in ) no 3 oil control end gap 0 33—0 64 mm (0 013—0 025 in ) heavy duty piston rings no 1 compression end gap 0 33—0 59 mm (0 013—0 023 in ) no 2 compression end gap 0 89—1 14 mm (0 035—0 049 in ) no 3 oil control end gap 0 33—0 59 mm (0 013—0 023 in ) cylinder liner height above block 0 030—0 100 mm (0 001—0 004 in ) maximum permissible difference 0 05 mm (0 002 in ) between readings within one cylinder/between adjacent cylinders cylinder liner thickness 6 23—6 89 mm (0 25—0 27 in ) cylinder liner packing step dimension 2 02—2 29 mm (0 08—0 09 in ) ctm104 (11jul02) 06-200-14 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=580 continued on next page repair&general oem specifications 06 200 15 dpsg,ouo1004,2714 –19–18jun02–2/7 item measurement specification piston ring-to-groove clearance— maximum clearance 0 20 mm (0 008 in ) new piston ring (second compression ring groove) piston ring-to-groove clearance— maximum clearance 0 82 mm (0 032 in ) new piston ring (third oil control ring groove, standard ring) piston ring-to-groove clearance— maximum clearance 0 15 mm (0 006 in ) new piston ring (third oil control ring groove, heavy duty ring) piston pin bore (small pin) id 34 935—34 945 mm (1 3754—1 3758 in ) piston pin bore (large pin) id 41 285—41 295 mm (1 6254—1 6258 in ) piston skirt (measurement taken at diameter 106 38—106 40 mm bottom of skirt 28 mm [1 1 in ] from (4 188—4 189 in ) bottom of piston) piston (two valve head engines) piston height (measured from center of pin 71 64—71 70 mm bore to top of piston) (2 820—2 823 in ) piston (four valve head engines) piston height (measured from center of pin 71 60—71 65 mm bore to top of piston) (2 819—2 820 in ) piston skirt od 28 mm (1 1 in ) from bottom of 106 38—106 40 mm (4 188—4 189 piston in ) cylinder liner id 106 48—106 52 mm (4 192—4 194 in ) cylinder liner (top/bottom) maximum out-of-round 0 05 mm (0 002 in ) cylinder liner maximum taper 0 05 mm (0 002 in ) piston-to-liner clearance (measured clearance 0 08—0 14 mm at bot tom of piston skirt) (naturally (0 003—0 005 in ) aspirated engines) ctm104 (11jul02) 06-200-15 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=581 continued on next page repair&general oem specifications 06 200 16 dpsg,ouo1004,2714 –19–18jun02–3/7 item measurement specification piston-to-liner clearance (measured clearance 0 08—0 15 mm at bottom of piston skirt) (0 003—0 006 in ) (turbocharged engines) crankshaft journal od 77 800—77 826 mm (3 0629—3 0640 in ) assembled rod bearing id 77 876—77 927 mm (3 0659—3 0679 in ) connecting rod bearing-to-journal oil clearance 0 050—0 127 mm (new parts) (0 0020—0 0050 in ) wear limit 0 152 mm (0 0600 in ) connecting rod bore (without id 82 677—82 703 mm bearing inserts) (3 2550—3 2560 in ) connecting rod bore maximum permissible out-of-round 0 038 mm (0 0015 in ) piston pin (small) od 34 920—34 930 mm (1 3748—1 3752 in ) wear limit 34 907 mm (1 3743 in ) piston pin ( large) od 41 270—41 280 mm (1 6248—1 6252 in ) wear limit 41 257 mm (1 6243 in ) piston pin length 71 51—72 11 mm (2 815—2 839 in ) piston pin bushing installed (small id 34 950—34 976 mm pin) (1 3760—1 3770 in ) wear limit 35 026 mm (1 3790 in ) piston pin bushing installed (large id 41 300—41 326 mm pin) (1 6260—1 6270 in ) wear limit 41 376 mm (1 6290 in ) piston pin-to-bushing oil clearance 0 020—0 056 mm (0 0008—0 0022 in ) wear limit 0 102 mm (0 0040 in ) connecting rod small pin bore id 38 087—38 113 mm (bushing removed) (1 4995—1 5005 in ) ctm104 (11jul02) 06-200-16 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=582 continued on next page repair&general oem specifications 06 200 17 dpsg,ouo1004,2714 –19–18jun02–4/7 item measurement specification connecting rod large pin bore id 46 025—46 051 mm (bushing removed) (1 8120—1 8130 in ) connecting rod pin-to-bushing oil clearance 0 020—0 056 mm (tapered pin-end) (0 0008—0 0022 in ) connecting rod pin-to-bushing oil clearance 0 020—0 056 mm (straight pin-end) (0 0008—0 0022 in ) wear limit 0 102 mm (0 0040 in ) rod bearing bore-to-piston pin measurement 202 95—203 05 mm bushing bore (center-to-center) (7 990—7 994 in ) cylinder block oil&coolant gallery plugs 1/2 in plug (w/o turbocharger, torque 45 n?m (33 lb-ft) return port) 1/4 in plug (coolant gallery) torque 17 n?m (13 lb-ft) 1/8 in plug (oil gallery) torque 17 n?m (13 lb-ft) 3/8 in plug (oil gallery) torque 45 n?m (33 lb-ft) 1-5/8 in steel plug (coolant torque 60 n?m (44 lb-ft) gallery)1 1-5/8 in composite plug (coolant torque 30 n?m (22 lb-ft) gallery)2 1-5/8 in steel square socket torque 35 n?m (26 lb-ft) head plug (coolant gallery) cylinder block main bearing bore id 84 455—84 481 mm (3 3250—3 3260 in ) camshaft follower bore in block id 31 70—31 75 mm (1 248—1 250 in ) 1 (saran “cd” engines —540458) 2 ( saran “cd” engines 540459—) ctm104 (11jul02) 06-200-17 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=583 continued on next page repair&general oem specifications 06 200 18 dpsg,ouo1004,2714 –19–18jun02–5/7 item measurement specification camshaft follower (new) od 31 61—31 64 mm (1 245—1 246 in ) camshaft follower-to-bore clearance 0 06—0 13 mm (0 002—0 005 in ) camshaft bore in block, front no 1 id 59 961—59 987 mm (without bushing) (2 3607—2 3617 in ) camshaft bore in block, front no 1 id 55 961—55 987 mm (with bushing) (2 2031—2 2042 in ) camshaft bore in block (all except id 55 986—56 012 mm no 1) (2 2042—2 2052 in ) camshaft journal-to-bushing (no 1 oil clearance 0 063—0 115 mm bore with bushing) (0 0025—0 0045 in ) camshaft journal-to-bushing (all oil clearance 0 088—0 140 mm except no 1) (0 0035—0 0055 in ) balancer shaft bore in block id 43 262—43 288 mm (bushing removed) (1 7032—1 7042 in ) balancer shaft bushing id 40 177—40 237 mm (1 5818—1 5841 in ) balancer shaft journal-to-bushing clearance 0 016—0 102 mm (0 0006—0 0040 in ) lower block bore for seating liner id 115 75—115 80 mm (4 557—4 559 in ) upper block bore for seating liner id 120 70—120 75 mm (4 752—4 754 in ) liner flange in block id 126 33—126 35 mm (4 973—4 974 in ) liner at upper bore od 120 61—120 69 mm (4 7484—4 7516 in ) liner-to-cylinder block clearance at lower bore 0 035—0 100 mm (0 001—0 004 in ) ctm104 (11jul02) 06-200-18 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=584 continued on next page repair&general oem specifications 06 200 19 dpsg,ouo1004,2714 –19–18jun02–6/7 item measurement specification liner-to-cylinder block clearance at upper bore 0 10—0 14 mm (0 004—0 005 in ) cylinder liner id 106 48—106 52 mm (4 192—4 194 in ) cylinder maximum wear 0 10 mm (0 004 in ) cylinder maximum tap er 0 05 mm (0 002 in ) cylinder maximum out-of-round 0 05 mm (0 002 in ) cylinder liner flange counterbore depth in block 5 952—5 988 mm (0 2343—0 2357 in ) cylinder liner flange thickness 6 022—6 058 mm (0 2371—0 2385 in ) cylinder block top deck maximum acceptable out-of-flat, measurement 0 08 mm (0 003 in ) entire length/width (used) maximum acceptable out-of-flat measurement 0 025 mm (0 001 in ) (any 150 mm [5 90 in ] length) top deck (surface grind only) surface finish 0 8—3 2 micrometers (aa) (32—125 micro-in ) top deck surface finish maximum wave depth 0 012 mm (0 0005 in ) main bearing bore distance 337 896—337 972 mm centerline-to-cylinder block top (13 3029—13 3059 in ) deck piston cooling orifice jet diameter 1 4 mm (0 055 in ) piston cooling orifice torque 11 ± 1 5 n?m (96 ± 13 lb-in ) push rod od 9 891—9 917 mm (0 3894—0 3904 in ) push rod bore in block id 10 00—10 05 mm (0 3937—0 3957 in ) ctm104 (11jul02) 06-200-19 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=585 continued on next page repair&general oem specifications 06 200 20 dpsg,ouo1004,2714 –19–18jun02–7/7 item measurement specification cylinder liner height above block 0 030—0 100 mm (0 001—0 004 in ) maximum permissible height 0 05 mm (0 002 in ) difference at nearest point of two adjacent liners,/within a single liner connecting rod cap screws initial torque 58 n?m (43 lb-ft) connecting rod cap screws torque-turn 1/4 turn (90—100°) after initial torque piston protrusion 4-cyl standard duty piston protrusion 0 08—0 31 mm codes 4801, 4803, 4809 (0 003—0 012 in ) 6-cyl standard duty codes 4805, 4807 4-cyl heavy duty piston protrusion 0 08—0 25 mm code 4804 (0 003—0 010 in ) 6-cyl heavy duty codes 4808, 4810&all four-valve head engines ctm104 (11jul02) 06-200-20 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=586 repair&general oem specifications 06 200 21 dpsg,ouo1004,2718 –19–24may02–1/3 crankshaft, main bearings,&flywheel specifications item measurement specification damper maximum radial runout 1 50 mm (0 060 in ) (concentricity) damper pulley outer ring wobble (maximum) 1 50 mm (0 060 in ) damper pulley inner ring wobble (maximum) 0 5 mm (0 020 in ) crankshaft damper pulley cap screws—straight nose crankshaft five cap screw mounted damper torque 95 n?m (70 lb-ft) (4 outer cap screws) five cap screw mounted damper torque 150 n?m (111 lb-ft) (center cap screw) four cap screw mounted damper torque 80 n?m (60 lb-ft) damper mounting cap screw torque 500 n?m (369 lb-ft) (tapered nose crankshaft) seondary vibration damper-to-main torque 70 n?m (52 lb-ft) vibration damper cap screws pulley-to-vibration damper cap torque 70 n?m (52 lb-ft) screws crankshaft end play 0 029—0 357 mm (0 001—0 014 in ) flywheel face flatness maximum variation 0 23 mm (0 009 in ) maximum variation per 25 mm 0 013 mm (0 0005 in ) (1 0 in ) of travel flywheel bearing bore concentricity maximum variation 0 127 mm (0 005 in ) flywheel pilot bearing bore id 34 978—35 004 mm (option code 1508) (1 3770—1 3781 in ) flywheel pilot bearing bore id 44 978—45 004 mm (option code 1502&1515) (1 7708—1 7719 in ) flywheel mounting cap screws torque 138 n?m (102 lb-ft) ctm104 (11jul02) 06-200-21 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=587 continued on next page repair&general oem specifications 06 200 22 dpsg,ouo1004,2718 –19–24may02–2/3 item measurement specification crankshaft main bearing-to-journal oil clearance 0 041—0 109 mm (0 0016—0 0043 in ) crankshaft main bearing id 79 391—79 433 mm (3 1256—3 1273 in ) crankshaft main journal od 79 324—79 350 mm (3 1229—3 1240 in ) crankshaft rod journal od 77 800—77 826 mm (3 0629—3 0640 in ) crankshaft main/rod journal maximum taper 0 010 mm (0 0004 in ) crankshaft main/rod journal maximum out-of-round 0 005 mm (0 0002 in ) crankshaft main thrust bearing width 38 952—39 028 mm journal (new) (1 5335—1 5365 in ) crankshaft main thrust bearing overall width 38 79—38 87 mm (1 527—1 530 in ) crankshaft main bearing bore id 84 455—84 481 mm (without bearings) (3 3250—3 3260 in ) crankshaft main bearing bore distance 337 896—337 972 mm centerline-to-top deck (13 3029—13 3059 in ) piston cooling orifice diameter 1 4 mm (0 055 in ) piston cooling orifice torque 11 n?m (8 lb-ft) (96 lb-in ) crankshaft main bearing cap torque 135 n?m (100 lb-ft) screws crankshaft rear main (thrust) torque 135 n?m (100 lb-ft) bearing cap screws flywheel housing cap screws torque 125 n?m (92 lb-ft) 3210, 3310&3410 tractor flywheel housing cap screws torque 110 n?m (81 lb-ft) (1—8) ctm104 (11jul02) 06-200-22 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=588 continued on next page repair&general oem specifications dpsg,ouo1004,2718 –19–24may02–3/3 item measurem ent specification flywheel housing cap screws (9 torque 130 n?m (96 lb-ft) and 12) flywheel housing cap screws (13 torque 280 n?m (206 lb-ft) and 14) flywheel housing cap screws (10 torque 530 n?m (391 lb-ft) and 11) flywheel housing seal bore maximum permissible runout 0 152 mm (0 006 in ) (concentricity) 06 200 23 ctm104 (11jul02) 06-200-23 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=589 repair&general oem specifications 06 200 24 dpsg,ouo1004,2726 –19–26apr00–1/5 camshaft, balancer shafts&timing gear train specifications item measurement specification intake valves (two-valve head valve lift [at 0 00 mm (0 00 in ) 11 77—12 21 mm engines) valve clearance] (0 463—0 481 in ) wear limit 11 34 mm (0 447 in ) intake valves (four-valve head valve lift [at 0 00 mm (0 00 in ) 9 03—9 43 mm engines) valve clearance] (0 356—0 371 in ) wear limit 8 7 mm (0 343 in ) exhaust valves (two-valve head valve lift [at 0 00 mm (0 00 in ) 11 51—11 94 m m engines) valve clearance] (0 453—0 470 in ) wear limit 11 08 mm (0 436 in ) exhaust valves (four-valve head valve lift [at 0 00 mm (0 00 in ) 9 32—9 72 mm engines) valve clearance] (0 367—0 383 in ) wear limit 9 00 mm (0 354 in ) auxiliary drive-to-cylinder block torque 95 n?m (70 lb-ft) plate auxiliary drive cover plate torque 55 n?m (41 lb-ft) camshaft end play 0 08—0 23 mm (0 003—0 009 in ) balancer shaft end play 0 05—0 26 mm (0 002—0 010 in ) upper idler gear end play 0 070—0 170 mm (0 0027—0 0066 in ) lower idler gear end play 0 070—0 330 mm (0 0027—0 0129 in ) timing gear backlash specifications camshaft-to-upper idler (a) backlash 0 04—0 2 mm (two-valve head) (0 0015—0 008 in ) camshaft-to-upper idler (a) backlash 0 03—0 64 mm (four-valve head) (0 0011—0 0254 in ) injection pump-to-upper idler (b) backlash 0 04—0 2 mm (two-valve head) (0 0015—0 008 in ) ctm104 (11jul02) 06-200-24 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=590 continued on next page repair&general oem specifications 06 200 25 dpsg,ouo1004,2726 –19–26apr00–2/5 item measurement specification injection pump-to-upper idler (b) backlash 0 09—0 55 mm (four-valve head) (0 0034—0 0218 in ) upper idler-to-crankshaft (c) backlash 0 04—0 2 mm (two-valve head) (0 0015—0 008 in ) upper idler-to-crankshaft (c) backlash 0 09—0 55 mm (four-valve head) (0 0034—0 0218 in ) crankshaft-to-lower idler (d) backlash 0 07—0 60 mm (0 0027—0 0236 in ) oil pump-to-lower idler (e) backlash 0 08—0 60 mm (0 0031—0 0236 in ) balancer shaft-to-oil pump (4-cyl backlash 0 06—0 65 mm only) (f) (0 0025—0 0255 in ) lower idler-to-balancer shaft backlash 0 07—0 65 mm (4-cyl only) (g) (0 0027—0 0255 in ) camshaft-to-auxiliary drive (not backlash 0 05—0 68 mm shown) (0 0021—0 0266 in ) camshaft thrust plate clearance 0 08—0 23 mm (0 003—0 009 in ) camshaft thrust plate thickness 3 96—4 01 mm (0 156—0 158 in ) camshaft bearing bores and journals camshaft journal od 55 872—55 898 mm (2 1997—2 2007 in ) camshaft bore, front no 1 in id 59 961—59 987 mm block (without bushing) (2 3607—2 3617 in ) camshaft bore, front no 1 in id 55 961—55 987 mm block (with bushing) (2 2031—2 2042 in ) camshaft bore, all except no 1 id 55 986—56 012 mm (2 2042—2 2052 in ) camshaft journal-to-bushing, no oil clearance 0 063—0 115 mm 1 bore (with bushing) (0 0025—0 0045 in ) ctm104 (11jul02) 06-200-25 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=591 continued on next page repair&general oem specifications 06 200 26 dpsg,ouo1004,2726 –19–26apr00–3/5 item measurement specification camshaft journal-to-bushing, all oil clearance 0 088—0 140 mm except no 1 bore (0 0035—0 0055 in ) camshaft intake lobe (two-valve height 7 05—7 31 mm (0 278—0 288 in ) head engines) camshaft intake lobe (four-valve height 5 88—6 14 mm (0 231—0 242 in ) head engines) camshaft exhaust lobe (two-valve height 6 89—7 15 mm (0 271—0 281 in ) head engines) camshaft exhaust lobe (four-valve height 5 84—6 10 mm (0 230—0 240 in ) head engines) fuel supply pump camshaft lobe diameter 41 15—41 41 mm (1 62—1 63 in ) (early) fuel supply pump camshaft lobe diameter 42 67—42 93 mm (1 68—1 69 in ) (late) camshaft follower od 31 61—31 64 mm (1 245—1 246 in ) camshaft follower bore in block id 31 70—31 75 mm (1 248—1 250 in ) camshaft follower-to-bore clearance 0 06—0 13 mm (0 002—0 005 in ) fuel supply pump push rod od 9 891—9 917 mm (0 3894—0 3904 in ) fuel supply pump push rod bore in id 10 00—10 05 mm (0 3937—0 3957 block in ) balancer shaft bushing (new) id 40 177—40 237 mm (1 5818—1 5841 in ) balancer shaft journal od 40 135—40 161 mm (1 5801—1 5811 in ) balancer shaft j ournal-to-bushing oil clearance 0 016—0 102 mm (0 0006—0 0040 in ) cylinder block bore id for balancer id 43 262—43 288 mm shaft bushing (1 7032—1 7042 in ) ctm104 (11jul02) 06-200-26 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=592 continued on next page repair&general oem specifications 06 200 27 dpsg,ouo1004,2726 –19–26apr00–4/5 item measurement specification balancer shaft thrust plate (new) thickness 2 97—3 02 mm (0 117—0 119 in ) balancer shaft thrust plate-to-gear clearance 0 05—0 26 mm (0 002—0 010 in ) upper idler gear bushing id 69 802—69 832 mm (2 7481— (two-valve head) (30 mm wide 2 7493 in ) gear) upper idler gear bushing id 44 49—44 54 mm (two-valve head) (22 mm wide (1 751-1 753 in ) gear) upper idler gear bushing id 92 732—92 762 mm (3 6509— (four-valve head) 3 6520 in ) lower idler gear bushing id 44 489—44 539 mm (1 7515— 1 7535 in ) upper idler gear shaft (two-valve od 69 757—69 77 7 mm (2 7463— head) (30 mm wide gear) 2 7471 in ) upper idler gear shaft (two-valve od 44 43—44 46 mm head) (22 mm wide gear) (1 749-1 750 in ) upper idler gear shaft (four-valve od 92 687—92 707 mm (3 6491— head) 3 6499 in ) lower idler gear shaft od 44 437—44 463 mm (1 7495— 1 7505 in ) upper idler gear bushing-to-shaft oil clearance 0 075—0 125 mm (0 0030—0 0049 (two-valve head) in ) upper idler gear bushing-to-shaft oil clearance 0 0025—0 075 mm (0 0010—0 0030 (four-valve head) in ) lower&upper idler shaft spring protrusion 2 79—4 83 mm (0 11—0 19 in ) pin front plate countersunk torx? torque 25 n?m (18 lb-ft) screws front plate threaded studs torque 35 n?m (26 lb-ft) torx is a registered trademark of camcar/textron ctm104 (11jul02) 06-200-27 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=593 continued on next page repair&general oem specifications 06 200 28 dpsg,ouo1004,2726 –19–26apr00–5/5 item measurement specif ication balancer shaft thrust plate cap torque 40 n?m (29 5 lb-ft) screws balancer shaft removable weights torque 58 n?m (43 lb-ft) (one-bolt weights) balancer shaft removable weights torque 40 n?m (30 lb-ft) (two-bolt weights) oil pump drive gear staked nut torque 50 n?m (37 lb-ft) lower idler gear cap screw torque 70 n?m (53 lb-ft) (lubricated threads) camshaft thrust plate cap screws torque 35 n?m (26 lb-ft) upper idler gear cap screw torque 70 n?m (53 lb-ft) injection pump drive gear cover torque 6 n?m (4 5 lb-ft) (54 lb-in ) timing gear cover-to-front plate torque 35 n?m (26 lb-ft) and cylinder block cap screws and nuts oil pan-to-timing gear cover torque 35 n?m (26 lb-ft) fuel injection gear magnetic pick-up torque 15 n?m (11 lb-ft) sen*** crankshaft timing wheel magnetic torque 14 n?m (10 lb-ft) pick-up sen*** ctm104 (11jul02) 06-200-28 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=594 repair&general oem specifications 06 200 29 dpsg,ouo1004,2730 –19–05jun02–1/3 l ubrication system specifications item measurement specification oil filter header cap screws (high, torque 35 n?m (26 lb-ft) front&rear mounted) oil filter header-to-bracket cap torque 73 n?m (54 lb-ft) screws (left hand&remote mounted) oil cooler cover cap screws torque 35 n?m (26 lb-ft) turbocharger oil inlet line torque 24 n?m (18 lb-ft) remote oil filter line end nuts torque 66 n?m (49 lb-ft) oil cooler-to-housing allen head torque 12 n?m (106 lb-in ) cap screws oil cooler elbow adapter cap torque 35 n?m (26 lb-ft) screws line fitting on top of oil cooler torque 50 n ?m (37 lb-ft) housing oil line clamp on top of oil cooler torque 7 n ?m (62 lb-in ) housing oil cooler line end nuts (remote torque 66 n?m (49 lb-ft) filter applications) oil cooler drain plug torque 5 n?m (60 lb-in ) oil bypass valve springs free length 51 mm (2 00 in ) spring load at 29 mm (1 14 in ) 87 8 n (20 lb-force) compressed length oil pressure regulating valve spring specifications 4-cylinder engines (except for spring free length 115 5 mm (4 55 in ) saran engines listed below) 4-cylinder engines (except for spring load at 42 5 mm 40 5—49 4 n (9 1—11 1 lb-force) saran engines listed below) (1 68 in ) ctm104 (11jul02) 06-200-29 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=595 continued on next page repair&general oem specifications 06 200 30 dpsg,ouo1004,2730 –19–05jun02–2/3 item measurement specification 6-cylinder engines&spring free length 119 mm (4 68 in ) cd4045hf157/158, cd4045tf157/158 and cd4045tf257/258 6-cylinder engines&spring load at 42 5 mm 60 1—73 4 n (13 5—16 5 lb-force) cd4045hf157/158, (1 68 in ) cd4045tf157/158 and cd4045tf257/258 oil pressure regulating valve torque 95 n?m (70 lb-ft) oil fill tube cap screws torque 35 n?m (26 lb-ft) oil pump pick-up tube cap screws torque 35 n?m (26 lb-ft) oil pump gears thickness 35 975—36 025 mm (1 4163—1 4183 in ) oil pump gears axial clearance 0 045—0 165 mm (0 0018—0 00 65 in ) oil pump gears radial clearance 0 131—0 211 mm (0 005—0 008 in ) oil pump drive shaft od 16 017—16 037 mm (0 6306—0 6314 in ) oil pump bushing in housing id 16 052—16 102 mm (12 316—12 332 in ) oil pump idler shaft od 12 316—12 332 mm (0 4849—0 4855 in ) oil pump idler gear id 12 355—12 363 mm (0 4864—0 4867 in ) oil pump drive gear “staked” nut torque 50 n?m (37 lb-ft) oil pump-to-front plate&oil torque 35 n?m (26 lb-ft) pump pick-up tube cap screws oil pump lower idler gear cap torque 70 n?m (53 lb-ft) screw (lubricated threads) oil pan m8 cap screws torque 35 n?m (26 lb-ft) ctm104 (11jul02) 06-200-30 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=596 continued on next page repair&general oem specifications 06 200 31 dpsg,ouo1004,2730 –19–05jun02–3/3 item measurement specification oil pan m10 cap screws up to 110 torque 70 n?m (52 lb-ft) mm oil pan m10 cap screws 110 mm torque 60 n?m (44 lb-ft) and above oil pan m10 cap screws—option torque 44 n?m (33 lb-ft) code 1931&pe4045dlv50 or pe4045tlv50 engines flywheel housing-to-oil pan cap torque 280 n?m (207 lb-ft) screws (if required) oil pan drain plug with copper torque 70 n?m (52 lb-ft) washer oil pan drain plug with o-ring torque 50 n?m (37 lb-ft) oil pan drain plugs—option code torque 21 n?m (15 5 lb-ft) 1976&1981 oil return port plugs—option code torque 27 n?m (20 lb-ft) 1976&1981 oil level sen*** cap screws torque 10 n?m (7 lb-ft) ctm104 (11jul02) 06-200-31 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=597 repair&general oem specifications 06 200 32 dpsg,ouo1004,2734 –19–26apr00–1/3 cooling system specifications item measurement specification coolant manifold/thermostat cover torque 70 n?m (52 lb-ft) cap screws (single thermostat) air bleed port plug torque 6 n?m (53 lb-in ) thermostat cover-to-coolant torque 30 n?m (22 lb-ft) manifold cap screws (6010 series tractors with single thermostat) coolant manifold-to-cylinder hea d torque 35 n?m (26 lb-ft) cap screws (6010 series tractors with single thermostat) coolant pump impeller bore id 11 973—11 999 mm (0 4714—0 4724 in ) coolant pump bearing shaft od 12 025—12 038 mm (impeller end) (0 4734—0 4739 in ) coolant pump bearing shaft (pulley od 39 997—40 013 mm end) (1 5747—1 5753 in ) coolant pump housing bearing bore id 61 961—61 987 mm (2 4394—2 4404 in ) coolant pump impeller (standard position 2 46—2 58 mm (0 096—0 102 in ) flow) below end of shaft coolant pump impeller (high flow) position flush ± 0 13 mm (0 005 in ) with end of shaft coolant pump housing-to-impeller minimum clearance 0 27 mm (0 010 in ) coolant pump pulley cap screws torque 15 n?m (11 lb-ft) coolant pump-to-timing cover cap torque 16 n?m (12 lb-ft) screws coolant pump inlet elbow cap torque 35 n?m (26 lb-ft) screws fan-to-pulley hub m8 cap screws torque 35 n?m (26 lb-ft) fan-to-pulley hub m10 cap screws torque 70 n?m (52 lb-ft) ctm104 (11jul02) 06-200-32 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=598 continued on next page repair&general oem specifications 06 200 33 dpsg,ouo1004,2734 –19–26apr00–2/3 item measurement specification fan drive hub radial runout 0 038 mm (0 0015 in ) belt tensioner-to-timing cover&torque 50 n?m (37 lb-ft) engine cap screws belt tensioner pulley cap screw torque 40 n?m (29 lb-ft) belt tensioner spring tension 18—22 n?m (13—16 lb-ft) 8-rib poly-vee belt new belt1 tension 535—715 n (120—160 lb-force) used belt tension 400—580 n (90—130 lb-force) fan drive (option codes 2301 and 2302) bearing housing id 38 018—38 038 mm (1 4968— 1 4976 in ) bearing od 38 087—38 100 mm (1 4995— 1 5000 in ) shaft od 18 948—18 961 mm (0 7460— 0 7465 in ) hub id 18 910—18 936 mm (0 7445— 0 7455 in ) fan drive (option codes 2303, 2304, 2312, 2313,&2314) bearing housing id 47 573—47 599 mm (1 8730— 1 8740 in ) bearing od 47 612—47 625 m m (1 8745— 1 8750 in ) shaft od 25 387—25 400 mm (0 9995— 1 0000 in ) 1 new belt tension (engines pe4045d039000—05400), 470—650 n (105—145 lb-force) ctm104 (11jul02) 06-200-33 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=599 continued on next page repair&general oem specifications 06 200 34 dpsg,ouo1004,2734 –19–26apr00–3/3 item measurement specification hub id 25 337—25 353 mm (0 9975— 0 9985 in ) fan drive rear housing face-to-hub front distance 110 85—110 87 mm (4 364—4 365 face (option codes 2301&in ) 2303) rear housing face-to-hub front distance 106 65—106 67 mm (4 199—4 200 face (option codes 2302, 2304, in ) 2312, 2313&2314) fan drive idler cap screw torque 50 n?m (37 lb-ft) fan drive assembly-to-timing cover torque 70 n?m (52 lb-ft) cap screws rear housing face-to-hub front distance 123 5 mm (4 862 in ) face fan drive assembly (2254 combine) fan idler axle shaft-to-block torque 340 n?m (251 lb-ft) fan idler-to-shaft retaining nut torque 225 n?m (166 lb-ft) fan drive bracket-to-block cap torque 340 n?m (251 lb-ft) screw fan drive bracket-to-cylinder torque 140 n?m (103 lb-ft) head cap screws upper fan drive bracket-to-lower torque 140 n?m (103 lb-ft) bracket cap screws/nuts coolant heater lock nut torque 35 n?m (26 lb-ft) cold start switch torque 5 n?m (44 lb-in ) ctm104 (11jul02) 06-200-34 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=600 repair&general oem specifications 06 200 35 dpsg,ouo1004,2736 –19–18jun02–1/2 air intake&exhaust system specifications item measurement specification turbocharger (airesearch/garret) axial bearing end play 0 025—0 102 mm (0 001—0 004 in ) turbocharger (cz) axial bearing end play 0 11—0 16 mm (0 004—0 006 in ) turbocharger (schwitzer) axial bearing end play 0 064—0 114 mm (0 0025—0 0045 in ) turbocharger axial bearing end play 0 14 mm (0 0055 in ) maximum (borgwarner/schwitzer) turbocharger (airesearch/garret) radial bea ring clearance 0 08—0 18 mm (0 003—0 007 in ) turbocharger (cz) radial bearing clearance 0 37—0 46 mm (0 015—0 018 in ) turbocharger radial bearing clearance 0 51 mm (0 0200 in ) maximum (borgwarner/schwitzer) turbocharger actuator end play 0 05—0 056 mm (0 002—0 022 in ) turbocharger-to-exhaust manifold torque 70 n?m (52 lb-ft) nuts turbocharger oil return pipe cap torque 24 n?m (18 lb-ft) screws turbocharger oil inlet line (at torque 24 n?m (18 lb-ft) turbocharger) turbocharger oil inlet line (at oil torque 24 n?m (18 lb-ft) filter header) turbocharger air inlet hose clamp torque 6 n?m (4 5 lb-ft) (54 lb-in ) exhaust adapter-to-turbocharger torque 7 5 n?m (5 5 lb-ft) (66 lb-in ) clamp turbocharger exhaust elbow torque 47 n?m (35 lb-ft) exhaust manifold-to-cylinder head torque 70 n?m (52 lb-ft) cap screws ctm104 (11jul02) 06-200-35 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=601 continued on next page repair&general oem specifications dpsg,ou o1004,2736 –19–18jun02–2/2 item measurement specification air intake pipe-to-cylinder head torque 70 n?m (52 lb-ft) air intake pipe hose clamp torque 6 n?m (4 5 lb-ft) (54 lb-in ) intake manifold cap screws torque 73 n?m (54 lb-ft) adapter-to-air inlet tube torque 50 n?m (37 lb-ft) 06 200 36 dpsg,ouo1004,1144 –19–18nov99–1/1 starting&charging systems specifications item measurement specification alternator strap/tensioner torque 25 n?m (18 lb-ft) support-to-timing gear cover tensioner support/alternator torque 70 n?m (52 lb-ft) strap support-to-alternator bracket alternator bracket-to-block torque 70 n?m (52 lb-ft) alternator pulley nut torque 80 n?m (60 lb-ft) ctm104 (11jul02) 06-200-36 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=602 group 210 diagnostic specifications 06 210 1 dpsg,ouo1004,2737 –19–26apr00–1/1 engine diagnostic specifications item measurement specification engine compression pressure test minimum engine compression 2380—2800 kpa (24—28 bar) pressure (345—405 psi) maximum difference between 350 kpa (3 5 bar) (50 psi) cylinders minimum oil pressure—no load at minimum pressure 105 kpa (1 05 bar) (15 psi) slow idle&93°c (200°f) oil temperature minimum oil pressure—full load at minimum pressure 275 kpa (2 75 bar) (40 psi) rated speed&105°c (220°f) oil temperature radiator cap (two-valve head holding pressure (10 second 70 kpa (0 7 bar) (10 psi) minimum engines&4 5l four-valve head minimum hold) engines)1 radiator cap (6 8 l four-valve holding pressure (10 second 100 kpa (1 0 bar) (15 psi) minimum head engines)2 minimum hold) 16068hf275 industrial oem with vp44 pump use a radiator cap with a pressure specification 100 kpa (1 0 bar) (15 psi) minimum 26068hf475 for gen-set applications use a radiator cap with 70 kpa (0 7 bar) (10 psi) minimum rg,100,jw7641 –19–11jun02–1/13 dynamometer test specifications power ratings for various injection pump options are provided for oem applications on the ch arts that follow for construction equipment applications, refer to sp458 specifications handbook for north american agricultural applications, refer to db1216 specifications handbook if specifications are not listed in handbooks, refer to factory dtac for assistance continued on next page ctm104 (11jul02) 06-210-1 powertech? 4 5 l & 6 8 l diesel engines 071102 pn=603 diagnostic specifications 06 210 2 rg,100,jw7641 –19–11jun02–2/13 note: the power specifications shown below apply to dubuque, torreon&saran-built oem engines specifications are subject to change refer to factory dtac for assistance engine speeds listed are as preset to factory specification in most cases, slow idle speed will be reset depending upon specific vehicle application requirements refer to your machine technical manual for engine speeds that are different from those preset at the factory power ratings specify flywheel power for a bare engine without the drag effect of a cooling fan/ot her acces***ies like an air compres*** altitude, fuel temperature, air temperature, and humidity may affect engine performance see effects of altitude and temperature on engine performance later in this group power ratings on dynamometer for oem enginesa electronic original replaced by rated engine model software injection injection speed at power (emission fuel system option pump (part pump (part governor full load fast idle rating kw certification) option code codes no ) no ) regulation (rpm)a (rpm)a (hp)b 4045df120 (non—certified) 16mr re504463 std 2500 2700 63 (85) 16ms re504464 std 2500 2700 63 (85) 4045df150 1601 re61649 re67557 std 2500 2700 60 (80) (tier i) 1601 re67557 std 2500 2700 60 (80) 1602 re59809 std 2500 2700 63 (85) 1603 re63555 re67558 3—5% 1800 1870 53 (71) 1603 re67558 re505070 3—5% 1800 1870 53 (71) 1603 re505070 re506132 3—5% 1800 1870 53 (71) 1603 re506132 3—5% 1800 1870 53 (71) 1663 re71089 re500949 std 2500 2700 60 (80) 1663 re500949 std 2500 2700 60 (80) 1671 re67559 re502714 std 2500 2700 60 (80) 1671 re502714 std 2500 2700 60 (80) 1673 re60085 re67560 3—5% 1800 1870 53 (71) 1673 re67560 re506130 3—5% 1800 1870 53 (71) 1673 re506130 3—5% 1800 1870 53 (71) 1674 re60089 re67561 3—5% 1800 1870 53 (71) 1674 re67561 re506131 3—5% 1800 1870 53 (71) 1674 re506131 3—5% 1800 1870 53 (71) 1691 re61649 re500831 std 2500 2700 60 (80) 1691 re500831 re500948 std 2500 2700 60 (80) 1691 re500948 std 2500 2700 60 (80) 16bg re69778 re502712 std 2500 2700 63 (85) aengine speeds listed are preset to factory specifications slow idle speed may be reset depending upon specific vehicle application requirements refer to your machine operator's manual for engine speeds that are different from those preset at the factory bpower ratings are for a bare engine without drag of cooling
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